Suzuki RV125 - CHASSIS

5
CHASSIS 5-1
CHASSIS
CONTENTS
EXTERIOR PARTS ........................................................................................5- 3
REMOVAL AND INSTALLATION ..........................................................5- 3
FRONT WHEEL .............................................................................................5- 4
REMOVAL AND DISASSEMBLY ..........................................................5- 4
INSPECTION AND DISASSEMBLY ......................................................5- 5
REMOUNTING .......................................................................................5- 6
FRONT BRAKE .............................................................................................5- 9
BRAKE FLUID REPLACEMENT ...........................................................5-10
BRAKE PAD REPLACEMENT ..............................................................5-11
BRAKE CALIPER REMOVAL AND DISASSEMBLY ............................5-11
CALIPER INSPECTION .........................................................................5-13
CALIPER REASSEMBLY ......................................................................5-13
CALIPER REMOUNTING .......................................................................5-14
BRAKE DISC INSPECTION ...................................................................5-14
MASTER CYLINDER REMOVAL AND DISASSEMBLY .......................5-15
MASTER CYLINDER INSPECTION ......................................................5-16
MASTER CYLINDER REASSEMBLY AND REMOUNTING .................5-16
HANDLEBARS ..............................................................................................5-18
REMOVAL ..............................................................................................5-18
REMOUNTING .......................................................................................5-19
FRONT FORK ................................................................................................5-20
REMOVAL AND DISASSEMBLY ..........................................................5-20
INSPECTION ..........................................................................................5-23
REASSEMBLY AND REMOUNTING .....................................................5-24
STEERING .....................................................................................................5-28
REMOVAL AND DISASSEMBLY ..........................................................5-28
INSPECTION ..........................................................................................5-31
REASSEMBLY AND REMOUNTING .....................................................5-32
REAR WHEEL ...............................................................................................5-34
REMOVAL ..............................................................................................5-34
INSPECTION AND DISASSEMBLY ......................................................5-35
REASSEMBLY AND REMOUNING .......................................................5-36
REAR BRAKE ...............................................................................................5-38
REMOVAL AND DISASSEMBLY ..........................................................5-38
INSPECTION ..........................................................................................5-39
REASSEMBLY .......................................................................................5-39
REAR BRAKE PEDAL REMOVAL ........................................................5-40
REAR BRAKE PEDAL INSTALLATION ...............................................5-41