Suzuki RV125 - Starter Relay Inspection

ELECTRICAL SYSTEM 6-15
• Apply a small quantity of THREAD LOCK to the starter motor
housing bolts.
/ 99000-32050: THREAD LOCK “1342”
• Apply SUZUKI SUPER GREASE to the O-ring.
- 99000-25010: SUZUKI SUPER GREASE “A”
STARTER RELAY INSPECTION
• Remove the right frame cover. (!5-3)
• Disconnect the
- battery lead wire from the battery.
• Remove the starter relay cover
1.
• Disconnect the starter relay coupler
2.
• Disconnect the starter motor lead wire
3 and battery lead
wire
4.
• Remove the starter relay
5.
Apply 12 V to
A and B terminals and check for continuity
between the positive and negative terminals using the multi cir-
cuit tester. If the starter relay clicks and continuity is found, the
relay is OK.
# 09900-25008: Multi circuit tester set
+ Tester knob indication: Continuity test (,
,,
,)
"
Measure the relay coil resistance between the terminals using
the multi circuit tester. If the resistance is not within the specified
value, replace the starter relay with a new one.
# 09900-25008: Multi circuit tester set
( Tester knob indication: Resistance (Ω
ΩΩ
Ω)
& Starter relay resistance: 3 – 6 Ω
ΩΩ
Ω
Do not apply a battery voltage to the starter relay for
more than five seconds, since the relay coil may over-
heat and damaged.