7
SERVICING INFORMATION 7-1
SERVICING INFORMATION
CONTENTS
TROUBLESHOOTING ...................................................................................7- 2
ENGINE ..................................................................................................7- 2
CARBURETOR ......................................................................................7- 5
CHASSIS ................................................................................................7- 6
BRAKES .................................................................................................7- 7
ELECTRICAL .........................................................................................7- 8
BATTERY ...............................................................................................7- 9
WIRING DIAGRAM ........................................................................................7-10
WIRE ROUTING ............................................................................................7-11
ENGINE ELECTRICAL PARTS WIRE ROUTING .........................................7-12
CABLE ROUTING .........................................................................................7-13
FRONT BRAKE HOSE ROUTING ................................................................7-14
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING .........................................7-15
SPEEDOMETER CABLE ROUTING .............................................................7-16
SIDE-STAND INSTALLATION ......................................................................7-16
FUEL TANK INSTALLATION ........................................................................7-17
REAR BRAKE PEDAL INSTALLTAION .......................................................7-17
DRIVE CHAIN GUIDE ROLLER INSTALLATION ........................................7-18
HANDLEBAR BALANCER INSTALLATION ................................................7-18
EXHAUST PIPE AND MUFFLER INSTALLATION .......................................7-19
CARBURETOR AND AIR CLEANER INSTALLATION ................................7-20
SPECIAL TOOLS ..........................................................................................7-21
TIGHTENING TORQUE .................................................................................7-24
ENGINE ..................................................................................................7-24
CHASSIS ................................................................................................7-25
TIGHTENING TORQUE CHART ............................................................7-26
SERVICE DATA .............................................................................................7-27