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Taylor-Dunn
Utility Vehicle
MX6-00
Page 177
Taylor-Dunn MX6-00 - Page 177
200 pages
Manual
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5-45
Rear Brake (SS5-36, SS5-46 and MX-600)
ITEM#
PART#
DESCRIPTION
QTY
1
85-344-60
Spring Kit
1
2
41-634-00
Brake Shoes (Shows 1 Set)
2
41-344-98
Complete Brake Assembly, Left
1
41-344-99
Complete BRake Assembly, Right
1
176
178
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
Introduction
9
Who Should Read this Manual
10
Responsibilities
10
How to Use this Manual
11
Conventions
12
Vehicle Description and Specifications
13
Vehicle Description
14
Standard Specifications
15
Taking Delivery of Your Vehicle
16
What to Do if You Find a Problem
16
Safety Rules and Operational Information
17
Safety Rules and Guidelines
18
Responsibilities
18
Safety Rules
19
Driver Qualifications
20
Driver Training Program Guidelines
20
Minimum Requirements
20
Who Is Qualified to Drive
20
Vehicle Controls
21
Foot Brake Pedal
22
Horn Button
22
Park Brake
22
Guidlines for Vehicle Operation
23
Driving
23
Loading and Unloading
23
Parking
23
Towing
24
Maintenance and Service Procedures
25
Maintenance Guidelines
26
Maintenance Guidelines for Vehicles Used in Severe Conditions
27
Periodic Maintenance Table
28
Lubrication
29
Trouble Shooting Guide
30
Brakes
33
Adjusting the Brake Band
34
SS5-34 Brake System
34
Adjusting the Brake Cable
35
Removing the Brake Assembly
36
Adjusting the Brake Pedal Linkage
37
SS5-36, SS5-46 and MX-600 Brake System
37
Inspecting and Replacing the Park Brake Lock(All Models)
38
Replacement and Wear of Park Brake Lock (All Models)
39
SS5-36, SS5-46 and MX-600 Rear Brakes
40
Replacing the Brake Drum
41
Replacing the Brake Shoes
42
Front Fork and Steering
44
Front Fork
45
Removing the Front Fork
46
Removing the Front Springs
47
Removing the Front Axle
47
Replacing the Front Wheel Bearings
48
Replacing and Adjusting the Front Fork Collar Bearing
48
Optional Geared Steering
49
SS5-34 Geared Steering Assembly
49
Steering Assembly
51
SS5-46 Front Axle and Steering
52
Replacing the Front Wheel Bearings
52
Removing the Front Axle Assembly
53
Aligning the Front Wheels
53
Replace the King Pin or Bushings
53
Rear Axle and Drive Assembly
54
Removing the SS5-34 Rear End Assembly
55
Removing the SS5-36And SS5-46 Rear End Assembly
56
Removing the MX-600 Rear End Assembly
57
Differential and Rear Axle
58
SS5-34 Drive Service
59
Disassembly of the Belt Drive Assembly
59
Removing and Servicing the Rear Axle
60
Differential Service and Repair
61
Changing the Differential Oil
64
Motor Removal
64
Adjusting Belt Tension
65
Aligning Pulleys
66
SS5-36, SS5-46 and MX-600 Drive Service
67
SS5-36/SS5-46/MX-600 Removing and Servicing the Rear Axle
67
Servicing the Differential
68
Motor
71
SS5-36/SS5-46/MX-600 Motor Removal
71
SS5-34 Motor Removal
72
Brushes
72
Installing New Brushes
73
Motor Disassembly
73
Inspecting the Armature
74
Battery
75
Cleaning
75
Servicing the Batteries
76
Charging
76
Battery Storage
76
Battery Configuration
77
SECTION 4-Electrical Troubleshooting
79
Test Equipment Required
81
IMPORTANT NOTES and INSTRUCTIONS
81
Definitions
82
Section 4A-Vehicle Wire Diagrams
102
Section 4-Special Troubleshooting Guide
105
Pmc Control
106
Plugging Diode
108
Freewheel Diode
109
Iso
110
Solenoids
112
Motor
115
Operating Instructions and Theory of Operation
118
Charger Troubleshooting
118
Test Equipment Required for Troubleshooting
120
Important Notes and Instructions
120
Troubleshooting for Built-In Charger
121
Troubleshooting for Portable Charger
124
Testing the Interlock Relay
126
Testing the Charging Cycle
129
Test Equipment Required for Troubleshooting
130
Important Notes and Instructions
130
Status LED Error Code
131
Troubleshooting
132
Illustrated Parts List
133
Identifying Your Vehicle
134
Brake Pedal Linkage and Accelerator Pedal (Ss5-34)
136
Brake Pedal Linkage (Ss5-36, Ss5-46 and MX-600)
138
Front Axle, Wheel and Suspension
140
Front Axle, Wheel and Steering Ss5-46
142
Tiller Steering
144
Geared Steering (Ss5-34)
146
Geared Steering (Ss5-36, Ss5-46 and MX-600)
148
Instrument Panel (Ss5-34, Ss5-46 and Ss5-36)
150
Controls and Instruments (MX-600)
152
Motor Ss5-34
154
Motor Ss5-36, Ss5-46 & MX-600
156
Rear Axle (Ss5-34)
158
Rear Axle (Ss5-36, Ss5-46 and MX-600)
160
Differential (Ss5-34)
162
Differential (Ss5-36, Ss5-46 and MX-600)
164
Ss5-36, Ss5-46 Differential Frame
166
Deck and Vise Assy (MX-600)
168
Toolbox Assy (MX-600)
170
Battery
172
Brake Assy (Ss5-34)
174
Rear Brake (Ss5-36, Ss5-46 and MX-600)
176
Pmc Control Panel
178
Battery Charger
180
Seat Cushions
184
Decals
186
Mirrors Option
188
Strobe and Stop Light Option
190
Headlight
192
Signet Charger
196
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