Thermal Dynamics CUTMASTER Service Manual

TABLE OF CONTENTS
SECTION 1: GENERAL INFORMATION .................................................................................1-1
1.01 Notes, Cautions and Warnings ...................................................................1-1
1.02 Important Safety Precautions .....................................................................1-1
1.03 Publications ................................................................................................1-2
1.04 Note, Attention et Avertissement ................................................................1-3
1.05 Precautions De Securite Importantes .........................................................1-3
1.06 Documents De Reference ..........................................................................1-5
1.07 Declaration of Conformity ...........................................................................1-6
1.08 Statement of Warranty ................................................................................ 1-7
SECTION 2 SYSTEM: INTRODUCTION ................................................................................2-1
2.01 How To Use This Manual ...........................................................................2-1
2.02 Equipment Identification .............................................................................2-1
2.03 Receipt Of Equipment .................................................................................2-1
2.04 Power Supply Specifications ......................................................................2-2
2.05 Input Wiring Specifications .........................................................................2-3
2.06 Power Supply Features ..............................................................................2-4
SECTION 2 TORCH: INTRODUCTION ................................................................................2T-1
2T.01 Scope of Manual .......................................................................................2T-1
2T.02 General Description ..................................................................................2T-1
2T.03 Specifications ...........................................................................................2T-1
2T.04 Options And Accessories ..........................................................................2T-2
2T.05 Introduction to Plasma ..............................................................................2T-2
SECTION 3 SYSTEM: INSTALLATION ..................................................................................3-1
3.01 Unpacking ................................................................................................... 3-1
3.02 Lifting Options ............................................................................................. 3-1
3.03 Primary Input Power Connections ..............................................................3-1
3.04 Gas Connections ........................................................................................3-2
SECTION 3 TORCH: INSTALLATION ...................................................................................3T-1
3T.01 Torch Connections ....................................................................................3T-1
3T.02 Setting Up Mechanical Torch ....................................................................3T-1
SECTION 4 SYSTEM: OPERATION .......................................................................................4-1
4.01 Front Panel Controls / Features ..................................................................4-1
4.02 Preparations for Operation .........................................................................4-2
SECTION 4 TORCH: OPERATION ........................................................................................4T-1
4T.01 Torch Parts Selection ...............................................................................4T-1
4T.02 Cut Quality ................................................................................................4T-2
4T.03 General Cutting Information ......................................................................4T-2
4T.04 Hand Torch Operation ..............................................................................4T-3
4T.05 Gouging ....................................................................................................4T-7
4T.06 Mechanized Torch Operation ...................................................................4T-8
4T.07 Parts Selection for SL100 Torch Cutting ..................................................4T-9
4T.08 Recommended Cutting Speeds for SL100 Torch With Exposed Tip ......4T-10
4T.09 Recommended Cutting Speeds for SL100 Torch With Shielded Tip ......4T-15

Thermal Dynamics CUTMASTER Specifications

General

Brand	Thermal Dynamics
Model	CUTMASTER
Category	Welding System
Language	English