IV SB80 Work Platform - European
L
IST
OF
F
IGURES
SECTION 2
Machine Preparation & Operation
Figure 2-1: Locking Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Figure 2-2: Controls and Indicators . . . . . . . . . . . . . . . . . . 2-5
Figure 2-3: Typical Fall Restraint Anchorage Point . . . . . . 2-6
Figure 2-4: Drive Hub (Operating position shown) . . . . . . 2-9
Figure 2-5: Front Chassis Tie Down Lifting Lugs . . . . . . 2-10
Figure 2-6: Securing the machine for transportation . . . . 2-11
Figure 2-7: Rear chassis tie down lifting lugs . . . . . . . . . 2-11
Figure 2-8: Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Figure 2-9: Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . 2-11
SECTION 3
Maintenance
Figure 3-1: Deutsch Connector Kit, Large . . . . . . . . . . . . . 3-1
Figure 3-2: Deutsch Connector Kit, Small . . . . . . . . . . . . . 3-1
Figure 3-3: Support Elevating Assembly . . . . . . . . . . . . . . 3-4
Figure 3-4: Turret Gears . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Figure 3-5: Turret Bearing Grease Zerk (shown from below) 3-6
Figure 3-6: Proportional Controller . . . . . . . . . . . . . . . . . . 3-7
Figure 3-7: Lift Controller . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Figure 3-8: Boom Extend Controller . . . . . . . . . . . . . . . . . 3-7
Figure 3-9: Optimizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Figure 3-10: Platform Down Limit Switch . . . . . . . . . . . . . 3-9
Figure 3-11: Hydraulic Manifold, Exploded View . . . . . . 3-10
Figure 3-12: Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Figure 3-13: Rear Axle Assembly . . . . . . . . . . . . . . . . . . 3-12
Figure 3-14: Brake Assembly . . . . . . . . . . . . . . . . . . . . . 3-13
Figure 3-15: Torque Hub Assembly . . . . . . . . . . . . . . . . 3-15
Figure 3-16: Torque Hub . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Figure 3-17: Rotary Manifold . . . . . . . . . . . . . . . . . . . . . . 3-18
Figure 3-18: Removing Trunion Pins . . . . . . . . . . . . . . . 3-19
Figure 3-19: Extend Tip Boom . . . . . . . . . . . . . . . . . . . . 3-19
Figure 3-20: Remove Rod Slide Weldment . . . . . . . . . . 3-19
Figure 3-21: Remove trunion pins . . . . . . . . . . . . . . . . . . 3-19
Figure 3-22: Remove Rear Pin Cap Screw . . . . . . . . . . . 3-20
Figure 3-23: Positioning Tip Boom Rod Slide Weldment 3-20
Figure 3-24: Master Cylinder . . . . . . . . . . . . . . . . . . . . . 3-22
Figure 3-25: Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . 3-22
Figure 3-26: Jib Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Figure 3-27: Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Figure 3-28: Upper Boom Extend Cylinder . . . . . . . . . . . 3-24
Figure 3-29: Lower Boom Extend Cylinder . . . . . . . . . . . 3-24
Figure 3-30: Steering Cylinder . . . . . . . . . . . . . . . . . . . . 3-25
Figure 3-31: Axle Extend Cylinder . . . . . . . . . . . . . . . . . 3-25
Figure 3-32: Rotary Actuator . . . . . . . . . . . . . . . . . . . . . . 3-26
Figure 3-33: Rotary Actuator . . . . . . . . . . . . . . . . . . . . . . 3-27
Figure 3-34: Cage Rotator . . . . . . . . . . . . . . . . . . . . . . . 3-27
SECTION 4
Troubleshooting
Figure 4-1: Superflex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Figure 4-2: DMR-30 Receiver . . . . . . . . . . . . . . . . . . . . . . 4-3
Figure 4-3: DMT-30 Transmitter . . . . . . . . . . . . . . . . . . . . 4-3
SECTION 5
Schematics
Figure 5-1: Electrical Schematic - Diesel (102026-000) . . 5-3
Figure 5-2: Electrical Schematic - Gas (102026-001 . . . . 5-5
Figure 5-3: Hydraulic Schematic (102027-000) . . . . . . . . 5-7
Figure 5-4: Valve Manifold Assembly . . . . . . . . . . . . . . . . 5-8
Figure 5-5: Series/Parallel Valve Block . . . . . . . . . . . . . . . 5-9
Figure 5-6: Front Valve Block . . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-7: Rear Valve Block . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-8: Axle Extend Valve Block . . . . . . . . . . . . . . . . 5-10
Figure 5-9: Upper Controller, Top Half . . . . . . . . . . . . . . 5-11
Figure 5-10: Upper Controller, Bottom Half . . . . . . . . . . 5-11
Figure 5-11: Upper Controller wiring Diagram . . . . . . . . 5-12
Figure 5-12: Lower Controller . . . . . . . . . . . . . . . . . . . . . 5-13
Figure 5-13: Lower Controller Wiring Diagram
(102018-000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14