CHAPTER 1.
GENERAL INFORMATION
MODEL VARIATIONS ................................1-1
MACHINE IDENTIFICATION .....................1-2
SERIAL NUMBER ................................1-2
IMPORTANT INFORMATION ....................1-3
PREPARATION FOR REMOVAL
AND DISASSEMBLY CAUTION
ON SERVICE ........................................1-3
NOTES ON SERVICE...........................1-3
ALL REPLACEMENT PARTS ...............1-4
GASKETS, OIL SEALS, AND
O-RINGS ...............................................1-4
BEARINGS AND OIL SEALS ...............1-4
BASIC SERVICE INFORMATION ..............1-5
ELECTRICAL SYSTEM ........................1-5
SPECIAL TOOLS AND TESTERS .............1-8
CHAPTER 2.
PERIODIC CHECKS AND
ADJUSTMENTS
INTRODUCTION ........................................2-1
MAINTENANCE INTERVALS CHART ......2-1
PERIODIC MAINTENANCE/
LUBRICATION INTERVALS ......................2-1
PERIODIC MAINTENANCE ......................2-3
SPARK PLUG .......................................2-3
FUEL LEAKAGE ...................................2-5
ENGINE OIL LEAKAGE .......................2-5
ENGINE OIL LEVEL .............................2-5
REPLACING THE ENGINE OIL ...........2-6
AIR FILTER ELEMENT .........................2-7
MUFFLER .............................................2-8
FUEL TANK FILTER ............................2-10
FUEL COCK STRAINER ....................2-11
BREATHER HOSE..............................2-12
CYLINDER HEAD
DECARBONIZATION ..........................2-12
ADJUSTING THE VALVE
CLEARANCE ......................................2-12
ADJUSTING THE ENGINE SPEED
(Except for EF7000/EF7200) ..............2-15
ADJUSTING THE ENGINE SPEED
(For EF7000/EF7200) .........................2-16
RECOIL STARTER .............................2-17
FITTINGS AND FASTENERS ............2-17
CHAPTER 3.
ENGINE
CONTROL BOX .........................................3-1
EF7200DE ............................................3-1
Except for EF7200DE ...........................3-3
INSTALLING THE CONTROL BOX ......3-5
AIR FILTER ................................................3-6
FUEL TANK, CANISTER ...........................3-7
CHECKING THE CANISTER
(For EF7200DE CAN) ...........................3-9
MUFFLER ................................................3-10
INSTALLING THE MUFFLER .............3-11
ENGINE ....................................................3-12
GENERATOR ...........................................3-13
REMOVING THE STATOR
ASSEMBLY AND ROTOR
ASSEMBLY .........................................3-15
INSTALLING THE STATOR
ASSEMBLY AND ROTOR
ASSEMBLY .........................................3-17
PISTON, CAMSHAFT, CRANKCASE,
AND CRANKSHAFT ................................3-18
CRANKCASE ......................................3-18
PISTON, CAMSHAFT AND
CRANKSHAFT ....................................3-20
REMOVING THE BALANCER
SHAFT, CAMSHAFT, AND VALVE
LIFTER ................................................3-21
CHECKING THE BALANCER
SHAFT ................................................3-21
INSTALLING THE VALVE LIFTER,
BALANCER SHAFT, AND
CAMSHAFT ........................................3-22
INSTALLING THE CRANKCASE
COVER ...............................................3-22
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