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Yamaha F90D - Selecting the Forward Gear Shims

Yamaha F90D
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LOWR
Lower unit
6-27
6D81G11
5. Measure the clearance (M) between the
shim selecting tool and the pinion as
shown.
NOTE:
Measure the pinion at three points to find the
clearance average.
6. Select the pinion shims (T3).
NOTE:
The sum of T3 and M0 should be more than
M.
Selecting the forward gear shims
1. Calculate the specified value (M0) as
shown in the examples below.
NOTE:
F is the deviation of the lower case dimen-
sion from standard. The F mark
a
is
stamped on the trim tab mounting surface of
the lower case in 0.01 mm units. If the F
mark is unreadable, assume that F is zero
and check the backlash when the unit is
assembled.
Example:
If F is +5, then
M0 = 1.61 + (+5)/100 mm = 1.61 + 0.05 mm
= 1.66 mm
If F is “–5, then
M0 = 1.61 + (5)/100 mm = 1.61 0.05 mm
= 1.56 mm
2. Install the taper roller bearing
1
onto the
special service tools.
Calculation formula:
Pinion shim thickness (T3) = M M0
Available shim thicknesses:
0.10, 0.12, 0.15, 0.18, 0.30, 0.40, and
0.50 mm
Specified value (M0) = 1.61 + F/100 mm
S68S6260
P
R
+
5
F
+
5
a

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