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Yamaha RCX142 User Manual

Yamaha RCX142
450 pages
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Users Manual
ENGLISH
E
YAMAHA 4-AXIS ROBOT CONTROLLER
E92-Ver. 1.09
RCX142

Table of Contents

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Yamaha RCX142 Specifications

General IconGeneral
TypeRobot Controller
CompatibilityYamaha robots
Controlled axes4
Communication interfaceRS-232C, Ethernet
Operating Temperature0 to 40°C
Storage Temperature-10 to 60°C
Programming languageYamaha Language
Control MethodPTP (Point to Point), CP (Continuous Path)
Power SupplyAC 100-240V, 50/60Hz

Summary

Chapter 1 Safety

1. Safety

Overview of safety rules, warnings, cautions, and notes for robot operation.

2. Warranty

Details warranty description, period, exceptions, and exclusions for YAMAHA robot products.

3. Operating environment

Specifies ambient temperature, humidity, vibration, atmosphere, and installation location requirements.

Chapter 2 System overview

1. System overview

Explains RCX series controllers for SCARA/Cartesian robots and their applications.

3. Controller system

Provides block diagrams for RCX142 and RCX142-T controller systems.

5. Basic sequence from installation to operation

Outlines the basic sequence for installing and operating the RCX142 series robot controller.

Chapter 3 Installation

2. Installing the robot controller

Provides guidance on choosing a proper installation location and following precautions.

4. Connecting to the power

Explains how to connect the power supply, including AC specifications and power capacity.

9. Connecting the absolute battery

Details connecting absolute batteries to BATT XY/ZR connectors using standard or parallel connection.

13. Checking the robot controller operation

Explains how to check the controller operation after making connections.

Chapter 4 Operation

4. Turning power on and off

Explains the procedure for turning the robot controller power on and off, including precautions.

6. Emergency stop

Details how to stop robot operation immediately using the MPB emergency stop button.

9. “AUTO” mode

Explains how AUTO mode executes robot language programs and related tasks.

10. “PROGRAM” mode

Explains how to edit, delete, and manage robot language programs.

11. “MANUAL” mode

Covers operations in MANUAL mode, including manual movement and point data input.

12. “SYSTEM” mode

Explains SYSTEM mode controls operating conditions for the robot system.

14. “UTILITY” mode

Covers operations in UTILITY mode for motor power control, sequence flag, arm type, and output reset.

Chapter 5 Two-robot setting

1. Explanation of two-robot setting

Defines the two-robot setting and explains axis grouping (Main/Sub groups).

2. Operations and data when using the two-robot setting

Covers operations, data types, and functions unique to two-robot settings.

2.2 “MANUAL” mode

Covers operations in MANUAL mode, including manual movement and point data input.

2.3 "SYSTEM" mode

Explains that SYSTEM mode screen format differs slightly for two-robot settings.

2.4 Error message displays

Explains the structure of error messages displayed on the MPB screen, including error group and classification.

Chapter 6 Parallel I/O interface

1. Standard I/O interface overview

Describes the standard I/O interface, its terminals, and connection methods.

2. Option I/O interface overview

Explains the expandable option I/O interface, its general-purpose inputs/outputs, and types.

4. Caution items

Lists cautions related to using dual-lead proximity sensors, inductive loads, short circuits, and power supply.

Chapter 7 SAFETY I/O interface

1. SAFETY I/O interface overview

Describes the SAFETY I/O interface, its terminals, and connection methods for emergency stop.

1.4 Emergency stop input signal connections

Illustrates emergency stop connections using MPB and external circuits for RCX142 and RCX142-T.

Chapter 8 RS-232C interface

1. Communication overview

Explains robot controller communication with external devices using RS-232C in ONLINE and OFFLINE modes.

3. Communication specifications

Details RS-232C interface connector specifications and pin arrangements.

3.3 Communication flow control

Explains software (XON/XOFF) and hardware (RTS/CTS) flow control methods for transmit and receive.

3.6 Connecting to a PC

Illustrates connecting the controller to a PC using COM port or USB port with communication cables.

Chapter 9 Specifications

1. Controller basic specifications

Lists basic specifications for the RCX142 controller, including dimensions, power, and I/O.

2. Controller basic functions

Summarizes controller functions like operation modes, commands, functions, variables, monitor, and data files.

4. MPB basic specifications and external view

Lists MPB basic specifications and shows its external view with dimensions.

Chapter 10 Troubleshooting

1. Error Messages

Classifies robot controller error messages into groups [0] to [22] based on content.

2. Troubleshooting

Provides guidance on troubleshooting when problems occur, detailing what information to report.

2.1 When trouble occurs

Lists items to report to the company for troubleshooting, including model, version, usage, and symptoms.

2.3 Troubleshooting checkpoints

Provides a table of symptoms, possible causes, check items, and corrective actions for common issues.

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