Zetor Proxima GP Series User Manual

Zetor Proxima GP Series

226 pages

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Chocking of front wheels

Before lifting of rear wheel do not forget to

secure the tractor against any movement by chocking

of front wheels!

PGPPN105

ADDITIONAL WEIGHTS

158

Table of Contents

Default Chapter4
- Table of Contents4
Location of Serial Numbers12
Safety Instructions for Users14
- Used Pictograms15
- General Safety Regulations18
- Proper Clothing18
- Starting the Engine18
- Driving Operation19
- Risk of the Tractor Overturning20
- Transportation of Persons, Operation20
- Fire Prevention Principles21
- Preventive Daily Maintenance23
- Driver's Seat24
- Front Passenger´s Seat Notification24
- Protection of Cab against Aerosols24
- Level of External and Internal Noise25
- The Level of Vibrations on Driver´s Seat26
- Aggregation Tractor - Machine/Trailer26
- Tractors Equipped with Front End Loader26
- Principles for Operating Tractors Equipped with Front End Loader27
- Zetor Tractors Used for Work in the Woods28
- Safety Labels28
Preventive Daily Service30
- Preventive Daily Maintenance30
- Fuel System Leaks30
- Engine Oil Level30
- Cooling System30
- Windshield Washer Tank31
- Washer Nozzle31
- The Liquid Reservoir for Control of the Clutch31
- Trailer Brakes31
- Hydrostatic Steering32
- Air Cleaner32
- Cab Filtration32
- Hitches32
- Inspection of Fouling of Coolers33
- After Work with Front Implements and in Case of Cooler Clogging33
- Tyres and Wheels33
- Short Functional Test33
Acquaintance with Tractor34
- Safety Cab34
- Opening Doors from the Outside34
- Opening the Door from the Inside34
- Rear Window35
- Side Window35
- Emergency Exits35
- Sun Visor and Hinged Lid Cover35
- Shelf36
- Tools Box36
- Right Rear Panel36
- Internal Lighting36
- Rear View Mirrors37
- Aggregation Opening37
- Passenger´s Seat37
- Driver's Seat Sears38
- Tilt Steering Wheel39
- Tilting and Protrusion of Steering Wheel39
- Heating Control Panel, * Air-Condition40
- Heating Valve Control (A)40
- Switch Air-Condition (C)40
- Air Circulation in Cabin Control (D)41
- Proper Function of the Heating and Air-Condition System41
- Fast Heating of the Cabin Area42
- Fast Cooling of the Space of the Cabin42
- Immediately after Cooling the Cabin43
- Operation of Heating or Air-Condition with Tractor´s Work43
- Heating and Air Conditioning Vents44
- Heating and Air Conditioning Vents Control44
- Air Filter with Active Carbon45
- Control Panel on Right Cab Pillar46
- Wiper and Washer of the Front Window47
- Front Wiper Speed Switch47
- Rear Window Wiper47
- Panel of the Instrument Panel48
- Lights Switch49
- Switch of Warning Lights49
- Lights Switch between the Grill and the Cabin49
- Direction Lights, Lower Beam Head Lights, Head Lights and Horn Switches49
- Switch Box50
- Switch Box Key in the Position (0)50
- Switch Box Key in the Position (I)50
- Switch Box Key in the Position (II)50
- Manual Throttle51
- Pedals and Levers51
- Reversing Lever51
- Gear Shifting Lever51
- Road and Reduced Speeds Shifting Lever52
- PTO Selection Control Lever53
- Lever of Shifting of Speed 540 (or 540E) and 1,000 Rpm of the Rear Output Shaft53
- Lever of Hand Brake and Hitch for Single-Axle Trailer53
- Battery Disconnector54
- Fuel Tank54
- Fuel Tank Drain Plug54
Instrument Panel56
- Instrument Panel - Signal Lamps56
- Instrument Panel - Instruments57
- Instrument Panel - Buttons57
- Display Description58
- Display - Change of Display59
- Display - Display of Air Pressure in the Air-Pressure System of the Tractor60
- Display - Warning of Low Air Pressure in the Air-Pressure System of the Tractor60
- Display - Resetting Data61
- Display - Manual Brake61
- Display - Service Menu62
- Service Menu62
- Display - Indicator of Service Inspection Intervals62
- Exceeding the Service Interval62
- Zeroing (Reset) of the Indicator of Service Inspection Intervals63
- Error Signalling63
- Display - Error Messages64
- Description of the Display of Error Messages64
- Current Error Messages Display64
- Symbols of Tractor Nodes65
- Display - History of Defects66
- Display - Setting Language Mutation66
- Display - Backlight of Display67
- Display - Setting of Day and Night Backlight of the Display67
- Display - Setting the Automatic Mode of the Display Backlight68
- Display - Setting and Calibration69
- Travel Speed Calibration70
- Display - Machined Area71
- Machined Area Menu71
- Processed Area - User Selection72
- The Processed Area - Setting of the Width of Aggregation72
- Machined Area Record73
- Work Area Counter73
- Instrument Panel - Warning74
- Replenish Fuel74
- High Temperature of the Cooling Liquid74
- Signalling of Driver's Seat74
Operation76
- Starting the Engine76
- Non-Permitted Starting76
- If You Do Not Succeed in Starting the Engine77
- Ignition System Failure Signalization77
- Coolant Heater77
- Starting the Engine While Using Coolant Heater78
- Immediately after Start78
- Engine Heating79
- Error Signalling79
- Drive Away80
- Diesel Particle Filter81
- Diesel Particle Filter - System Failures Signalization81
- Diesel Particle Filter Failure Codes82
- Diesel Particle Filter Regeneration82
- Gear Shifting83
- Reversing Lever83
- Shifting Road and Reduced Speeds84
- Torque Multiplier84
- Indication of the Multiplier Function84
- Gear Shifting from Lower to Higher Gears85
- Gear Shifting from Higher to Lower Gears85
- Travelling up the Slope85
- Travelling down the Slope85
- Differential Lock86
- Control of Front Driving Axle86
- Driving with Engaged Front Driving Axle87
- Manual Brake - Signalization87
- Foot Brakes88
- Emergency Braking88
- Brakes of Trailers and Semi-Trailers89
- Connection of the ABS System of the Trailer or Semi-Trailer89
- The Button for Temporary Deactivation of Brakes of the Trailer or Semi-Trailer89
- Warning Indication of Air Pressure Drop90
- Air Brakes of Trailers and Semi-Trailers90
- One-Hose and Two-Hose Brakes91
- One-Hose Brakes91
- Two-Hose Brakes91
- Hydraulic Brakes of Trailers92
- Connecting and Disconnecting Quick Couplings of Trailer Hydraulic Brakes92
- The Socket for Connection of the Electrical Installation of the Trailer or Semi-Trailer92
- Stopping the Engine93
- Leaving the Tractor93
- Warning Signalization of Hydrostatic Steering Failure94
- Important Warnings94
Running-In the Tractor96
- General Principles of New Tractor Run-In in First 100 Hours of Operation96
- In First 10 Hours of Operation96
- From 100 Hours of Operation96
Transport Use98
- Front Hook98
- Multistage Adjustable Suspension98
- Height Adjustment and Disassembly of the CBM Stage Hitch98
- Automatic Mouth of the CBM Stage Hitch99
- Modular System of Hitches for Trailers and Semi-Trailers100
- Swinging Draw-Bar Console Module100
- Swinging Draw-Bar Console with a Fixed Pin Module100
- Console with a Ø 80 Ball Module101
- Towing Bar101
- Hitch for a Single-Axle CBM Semi-Trailer102
- Coupling of a Single-Axle Trailer102
- Uncoupling of a Single-Axle Trailer102
- Hook of the Mounting for a Single-Axle Trailer102
- Coupling with a Trailer or Semi-Trailer103
- Maximum Permissible Vertical Static Load of Hitches for Trailers and Semi-Trailers104
Pto Drive of Agricultural Machines106
- Work with PTO Shaft106
- Setting of the Display of the Rear PTO Shaft Speed106
- Display of Revolutions of PTO Shafts107
- Replaceable End Points of Rear PTO Shaft107
- Control Elements of PTO Shafts108
- The Rear PTO Shaft - the Gear Shift Lever of Dependent and Independent Revolutions108
- The Rear PTO Shaft - the Gear Shift Lever of Revolutions of the PTO Shaft108
- The Buttons for Activation of PTO Shafts109
- Automatic Disengagement of PTO Clutch109
- Setting Automatic Disengagement of PTO Shaft Clutch - Display Description110
- Setting the Limits of the Automatics of the Three-Point Hitch110
- Automatic Disengagement of PTO Shaft Clutch - Return to Basic Setting110
- Work with Automatic Disengagement of PTO Shaft Clutch111
- Facilitating Connection of Joint Shaft of an Aggregated Machine to the Tractor112
- Working Modes of PTO Shafts112
- Activation of the Rear PTO Shaft - Independent Revolutions - Common Working Mode113
- Activation of the Rear PTO Shaft - Independent Revolutions - Stationary Working Mode114
- Deactivation of the Rear PTO Shaft - Independent Revolutions115
- Switching on the Rear PTO Shaft - Dependent Revolutions115
- Front PTO Shaft116
- Activation of the Front PTO Shaft - Common Working Mode116
- Activation of the Front PTO Shaft - Stationary Working Mode117
- Deactivation of the Front PTO Shaft117
- Maximum Transferred Output118
- Drive of Machines with Greater Inertia Masses118
Hydraulic System120
- Hydraulics Control Panel120
- Amount of Oil Taken from Outer Hydraulic Drives121
- Connecting and Disconnecting Quick-Couplers121
- Quick-Couplings with Drip Collection121
- Connecting Machines and Tools to External Hydraulic Circuit122
- Front Outlets of the External Hydraulic Circuit123
- Control of the External Hydraulic Circuit Front Outlets123
Mechanical Hydraulics124
- Ways to Regulate Inner Hydraulic Circuit124
- Controlling the Inner Hydraulic Circuit125
- Free (Floating) Position125
- Adjustable Stop125
- Three-Point Hitch Lowering Speed Control125
- Hydraulic System Sensitivity Control126
- Position Regulation of the Lifting of the Rear Three-Point Hitch126
- Power Regulation of the Lifting of the Rear Three-Point Hitch127
- Mixed Regulation of Lifting the Rear Three-Point Hitch127
- Exterior Rear Hydraulic Arms Controls128
- Outer Hydraulic Circuit128
- Outer Hydraulic Circuit Controls129
- Locking Control Levers129
- Different Functions of Outer Hydraulic Circuit Control Levers130
Electro-Hydraulic System132
- Control Element Functions132
- Equipment 'OFF132
- Blocking Cancellation133
- Quick Sinking133
- Transport of Implements134
- Stop Position134
- Vibration Compensator (Damper)134
- Limitation of the Upper Position of the Three-Point Hitch135
- Lowering Speed135
- Free Position135
- Setting the Control of Three-Point Hitch135
- Manual Setting of Control of Three-Point Hitch136
- Automatic Control of Three-Point Hitch136
- Using the Rear Control137
- External Control Buttons of the Electro-Hydraulic System137
- Indication of EHR-B Errors138
- Description of Minor Errors of the EHR-B Electro-Hydraulic System139
- Outer Hydraulic Circuit140
- Outer Hydraulic Circuit Controls140
- Locking Control Levers141
- Different Functions of Outer Hydraulic Circuit Control Levers142
Hitches144
- Rear Three-Point Hitch144
- Safety Principles of Working with the Three-Point Hitch145
- Height Adjustment of the Lifting Draw-Bars146
- Fixed and Free Position of the Lower Hydraulic Draw-Bars146
- Limiting Draw-Bars146
- Upper Pull Rod147
- Selection of Holes in the Bracket147
- Lower Draw Bar with Slipping out End Pieces148
- Lower Draw Bar with CBM Hooks148
- Securing Lower Draw Bars with CBM Hooks148
- Front Three-Point Hitch149
- Controlling Front Three-Point Hitch149
- Adjusting the Lowering Rate of the Front Three-Point Hitch149
- Hydraulic Lock of the Front Three-Point Hitch150
- Working and Transport Position of the Front Three-Point Hitch150
- Driving with Agricultural Machines Attached to the Front Three-Point Hitch150
Wheel Tread Change152
- Change of Front Wheels Track with Front Drive Axle152
- Gauges of the Front Wheels of the Front Drive Axle of the Tractors Equipped with Screwed Footer Discs152
- Possible Adjustable Tracks of the Front Wheels of the Front Driving Axle of the Tractors152
- Front Wheels Track of Front Drive Axle in Tractors Equipped with Non-Removable Discs153
- Front Wheels Toe-In154
- Adjustment of Toe-In of the Wheels of the Front Driving Axle154
- Setting Wheel Stops with Front Drive Axle155
- Front Drive Axle Fenders155
- Rear Wheels Wheel Track156
- Gauges of the Tractor Rear Wheels Equipped with Screwed Footer Discs156
- Rear Wheel Track Change156
- The Gauges of the Tractor Rear Wheels Equipped with Solid Discs157
Additional Weights158
- Weights in Front of the Bonnet Mask158
- Weights of the Front Three-Point Hitch158
- Weights of Rear Wheels158
- Valve for Filling Tyre Tubes with Liquid158
- Chocking of Front Wheels159
- Procedure of Filling the Tyres with Liquid160
- Procedure of Draining Liquid from the Tyres160
- Antifreeze Solution for Tyre Filling161
Electric Installation162
- Basic Service Information162
- Accumulator Battery162
- Battery Disconnector163
- Accumulator Battery Maintenance164
- Alternator165
- Alternator Maintenance165
- Electric Installation Overload165
- Fuse Panels166
- Checking the Adjustment of the Front Grill Headlights170
- Adjusting the Front Grill Headlights170
- List of Lamps171
Tractor Maintenance172
- Service Inspections172
- Steps Performed Daily before the Start of Work172
- Steps Performed Every 50 Hours of Work172
- Steps Performed Every 100 Hours of Work172
- Steps Performed Every 500 Hours of Work172
- Steps Performed Outside the Interval of 500 Hours of Work173
- Monthly Performed Actions173
- Filling and Filter Replacement174
- Fuels, Coolants and Lubricants Used - Amounts175
- ZETOR Service Fillings175
- Motor Oils175
- Oil in the Gearbox and Final Drivehousing175
- Oil in the Rear Axle Gantries175
- Oil for the Front Driving Axle175
- Oil for the Hydrostatic Steering of the Tractors175
- Specification of Oils for Zetor Engines Equipped by Diesel Particle Filter176
- Specification of the Oil for the Gearbox Housing and the Final Drive Housing176
- Specification of the Oil for the Portals176
- Specification of Oil for the Front Driving Axle176
- Specification of Oil for the Tractor Hydrostatic Control System176
- Other Recommended Service Fillings Tested on Zetor Tractors176
- Oils for Zetor Engines Which Are Equipped with Diesel Particle Filter176
- Oil in the Gearbox and Final Drivehousing176
- Oil in the Rear Axle Gantries177
- Oil for the Front Driving Axle177
- Oil for the Hydrostatic Steering of the Tractors178
- Front PTO Oil178
- Plastic Lubricant for the Tractor178
- A/C Coolant179
- Liquid for the Cooling System of the Tractors179
- Liquid for Control of the Travel Clutch179
- Fuel for Zetor Engines Which Are Equipped with Diesel Paricle Filter179
- Tractor Greasing Plan180
- Safety Instructions for Lubrication of the Tractor180
- Solid Front Drive Axle180
- Hitch for a Single-Axle Semi-Trailer180
- Front Three-Point Hitch181
- Three-Point Hitch181
- Hitch Mouth for a Trailer181
- Upper Linkage Bracket181
- Pin of Coupling Switching off182
- Reversion Lever Pin182
- Technical Maintenance of the Tractors after a General Overhaul of the Main Groups182
Maintenance Instructions184
- Front Bonnet Opening184
- Checking Oil Levels in Engine184
- Draining Oil from Engine184
- Replacing Full-Continuous Motor Oil Filter185
- Pouring Oil to Engine185
- Fuel Filter Element Replacement185
- Fuel System Venting186
- Maintenance Instruction of Dry Air Filter187
- Air Cleaner Disassembly187
- Main Air Filter Element Regeneration187
- Replacing Dry Filter Locking Element187
- Back Assembly of Air Filter Elements188
- Checking Amount of Oil in Hydrostatic Steering Tank189
- Replacing Oil and Hydrostatic Steering Filter Element189
- Venting Hydraulic Circuit of Hydrostatic Steering190
- Replacing the Hoses of Hydrostatic Steering190
- Replacing Coolant191
- Check and Replacement of Oil in Gearbox, Axle Drive and Rear Axle Portals192
- Drainage and Inspection Holes192
- Oil Replacement in Gear System193
- Changing Suction Filter193
- Replacement of the Transmission Oil Cleaner Element with Hydraulic Pump Suction Filter194
- Replacement of Oil Filter Element of Pushing Filter of the Brake System194
- Gearbox Distributor - Replacement of Oil Cleaner Cartridge194
- Front PTO195
- Filling, Controlling and Draining Hole of Oil of Front Drive Axle195
- Filling, Controlling and Draining Hole of Oil of Front Wheels Reducers195
- Addition of the Liquid for Control of the Clutch195
- Cleaning the Heating Filters196
- Air Filter with Active Carbon196
- Carbon Filter Installation Instructions196
- Air-Conditioning Maintenance197
- Draining Condensate from the Air Reservoir197
- Checking the Air Systems for Leaks197
- Working Pressure of Air Brakes198
- Maintenance and Treatment of Tyres198
- Tractor Shutdown and Recommended Points for Tractor Lifting198
- Diesel Particle Filter Maintenance199
Adjustment200
- Cogged Belt Tension200
- Bleeding of Tractor Brake System201
- Check and Adjustment of Service and Parking Brakes201
- Service Brake Adjustment202
- Parking Brake Adjustment202
- Bleeding of Hydraulic Clutch Circuit203
- Adjustment of Hitch for Single-Axle Trailers204
- Adjustment of Bowden Cable204
Main Technical Parameters206
- Main Tractor's Parameters (MM)206
- Technical Data of Engines207
- Permitted Maximum Load of Front Axle (Kg)208
- Permitted Maximum Load of Rear Axle (Kg)208
- Permitted Maximum Weight of Set 'Tractor + Mounted Machine' (Kg)208
- Manoeuvrability Condition208
- Front Tires Steerability209
- Change of the Load-Bearing Capacity of the Front Tyres (%)209
- Bearing Capacity of Rear Tires210
- Change of the Load Capacity of the Rear Tyres (%)210
- Permitted Combinations of Wheels for Tractors211
- Performance on Rear PTO Shaft212
- Lifting Force of the Three-Point Hitch212
- Tensile Force212
- Forward Travelling Speed of the Tractor - 40 Km/H213
- Backward Travelling Speed of the Tractor - 40 Km/H214
- Rear Independent PTO Shaft Rotation215
- Speed of the Zuidberg Front PTO215
- Clearance-Circle and Turning Circle Diameter215
- Calculation of Tractor Load Limit216
Index220

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Zetor Proxima GP Series Specifications

General

Brand	Zetor
Model	Proxima GP Series
Category	Tractor
Language	English

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