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Zetor
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Proxima GP Series
Zetor Proxima GP Series User Manual
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Fuse panel (C)
Pos.
Fuse size
Secure
d system
F44
5A
3pins socket
F46
7.5A
socket in t
he cabin
F47
10A
trailer br
ake system
F48
10A
trailer br
ake system
F49
5A
trailer br
ake system
PHSU18N0
01
The glow fuse F61 is a strip
type with the size of 80 A.
It is located in the right side
of the engine and is
accessible when the
engine bonnet is
open.
F15N045
ELECTRIC INSTALLATION
168
168
170
Table of Contents
Default Chapter
4
Table of Contents
4
Location of Serial Numbers
12
Safety Instructions for Users
14
Used Pictograms
15
General Safety Regulations
18
Proper Clothing
18
Starting the Engine
18
Driving Operation
19
Risk of the Tractor Overturning
20
Transportation of Persons, Operation
20
Fire Prevention Principles
21
Preventive Daily Maintenance
23
Driver's Seat
24
Front Passenger´s Seat Notification
24
Protection of Cab against Aerosols
24
Level of External and Internal Noise
25
The Level of Vibrations on Driver´s Seat
26
Aggregation Tractor - Machine/Trailer
26
Tractors Equipped with Front End Loader
26
Principles for Operating Tractors Equipped with Front End Loader
27
Zetor Tractors Used for Work in the Woods
28
Safety Labels
28
Preventive Daily Service
30
Preventive Daily Maintenance
30
Fuel System Leaks
30
Engine Oil Level
30
Cooling System
30
Windshield Washer Tank
31
Washer Nozzle
31
The Liquid Reservoir for Control of the Clutch
31
Trailer Brakes
31
Hydrostatic Steering
32
Air Cleaner
32
Cab Filtration
32
Hitches
32
Inspection of Fouling of Coolers
33
After Work with Front Implements and in Case of Cooler Clogging
33
Tyres and Wheels
33
Short Functional Test
33
Acquaintance with Tractor
34
Safety Cab
34
Opening Doors from the Outside
34
Opening the Door from the Inside
34
Rear Window
35
Side Window
35
Emergency Exits
35
Sun Visor and Hinged Lid Cover
35
Shelf
36
Tools Box
36
Right Rear Panel
36
Internal Lighting
36
Rear View Mirrors
37
Aggregation Opening
37
Passenger´s Seat
37
Driver's Seat Sears
38
Tilt Steering Wheel
39
Tilting and Protrusion of Steering Wheel
39
Heating Control Panel, * Air-Condition
40
Heating Valve Control (A)
40
Switch Air-Condition (C)
40
Air Circulation in Cabin Control (D)
41
Proper Function of the Heating and Air-Condition System
41
Fast Heating of the Cabin Area
42
Fast Cooling of the Space of the Cabin
42
Immediately after Cooling the Cabin
43
Operation of Heating or Air-Condition with Tractor´s Work
43
Heating and Air Conditioning Vents
44
Heating and Air Conditioning Vents Control
44
Air Filter with Active Carbon
45
Control Panel on Right Cab Pillar
46
Wiper and Washer of the Front Window
47
Front Wiper Speed Switch
47
Rear Window Wiper
47
Panel of the Instrument Panel
48
Lights Switch
49
Switch of Warning Lights
49
Lights Switch between the Grill and the Cabin
49
Direction Lights, Lower Beam Head Lights, Head Lights and Horn Switches
49
Switch Box
50
Switch Box Key in the Position (0)
50
Switch Box Key in the Position (I)
50
Switch Box Key in the Position (II)
50
Manual Throttle
51
Pedals and Levers
51
Reversing Lever
51
Gear Shifting Lever
51
Road and Reduced Speeds Shifting Lever
52
PTO Selection Control Lever
53
Lever of Shifting of Speed 540 (or 540E) and 1,000 Rpm of the Rear Output Shaft
53
Lever of Hand Brake and Hitch for Single-Axle Trailer
53
Battery Disconnector
54
Fuel Tank
54
Fuel Tank Drain Plug
54
Instrument Panel
56
Instrument Panel - Signal Lamps
56
Instrument Panel - Instruments
57
Instrument Panel - Buttons
57
Display Description
58
Display - Change of Display
59
Display - Display of Air Pressure in the Air-Pressure System of the Tractor
60
Display - Warning of Low Air Pressure in the Air-Pressure System of the Tractor
60
Display - Resetting Data
61
Display - Manual Brake
61
Display - Service Menu
62
Service Menu
62
Display - Indicator of Service Inspection Intervals
62
Exceeding the Service Interval
62
Zeroing (Reset) of the Indicator of Service Inspection Intervals
63
Error Signalling
63
Display - Error Messages
64
Description of the Display of Error Messages
64
Current Error Messages Display
64
Symbols of Tractor Nodes
65
Display - History of Defects
66
Display - Setting Language Mutation
66
Display - Backlight of Display
67
Display - Setting of Day and Night Backlight of the Display
67
Display - Setting the Automatic Mode of the Display Backlight
68
Display - Setting and Calibration
69
Travel Speed Calibration
70
Display - Machined Area
71
Machined Area Menu
71
Processed Area - User Selection
72
The Processed Area - Setting of the Width of Aggregation
72
Machined Area Record
73
Work Area Counter
73
Instrument Panel - Warning
74
Replenish Fuel
74
High Temperature of the Cooling Liquid
74
Signalling of Driver's Seat
74
Operation
76
Starting the Engine
76
Non-Permitted Starting
76
If You Do Not Succeed in Starting the Engine
77
Ignition System Failure Signalization
77
Coolant Heater
77
Starting the Engine While Using Coolant Heater
78
Immediately after Start
78
Engine Heating
79
Error Signalling
79
Drive Away
80
Diesel Particle Filter
81
Diesel Particle Filter - System Failures Signalization
81
Diesel Particle Filter Failure Codes
82
Diesel Particle Filter Regeneration
82
Gear Shifting
83
Reversing Lever
83
Shifting Road and Reduced Speeds
84
Torque Multiplier
84
Indication of the Multiplier Function
84
Gear Shifting from Lower to Higher Gears
85
Gear Shifting from Higher to Lower Gears
85
Travelling up the Slope
85
Travelling down the Slope
85
Differential Lock
86
Control of Front Driving Axle
86
Driving with Engaged Front Driving Axle
87
Manual Brake - Signalization
87
Foot Brakes
88
Emergency Braking
88
Brakes of Trailers and Semi-Trailers
89
Connection of the ABS System of the Trailer or Semi-Trailer
89
The Button for Temporary Deactivation of Brakes of the Trailer or Semi-Trailer
89
Warning Indication of Air Pressure Drop
90
Air Brakes of Trailers and Semi-Trailers
90
One-Hose and Two-Hose Brakes
91
One-Hose Brakes
91
Two-Hose Brakes
91
Hydraulic Brakes of Trailers
92
Connecting and Disconnecting Quick Couplings of Trailer Hydraulic Brakes
92
The Socket for Connection of the Electrical Installation of the Trailer or Semi-Trailer
92
Stopping the Engine
93
Leaving the Tractor
93
Warning Signalization of Hydrostatic Steering Failure
94
Important Warnings
94
Running-In the Tractor
96
General Principles of New Tractor Run-In in First 100 Hours of Operation
96
In First 10 Hours of Operation
96
From 100 Hours of Operation
96
Transport Use
98
Front Hook
98
Multistage Adjustable Suspension
98
Height Adjustment and Disassembly of the CBM Stage Hitch
98
Automatic Mouth of the CBM Stage Hitch
99
Modular System of Hitches for Trailers and Semi-Trailers
100
Swinging Draw-Bar Console Module
100
Swinging Draw-Bar Console with a Fixed Pin Module
100
Console with a Ø 80 Ball Module
101
Towing Bar
101
Hitch for a Single-Axle CBM Semi-Trailer
102
Coupling of a Single-Axle Trailer
102
Uncoupling of a Single-Axle Trailer
102
Hook of the Mounting for a Single-Axle Trailer
102
Coupling with a Trailer or Semi-Trailer
103
Maximum Permissible Vertical Static Load of Hitches for Trailers and Semi-Trailers
104
Pto Drive of Agricultural Machines
106
Work with PTO Shaft
106
Setting of the Display of the Rear PTO Shaft Speed
106
Display of Revolutions of PTO Shafts
107
Replaceable End Points of Rear PTO Shaft
107
Control Elements of PTO Shafts
108
The Rear PTO Shaft - the Gear Shift Lever of Dependent and Independent Revolutions
108
The Rear PTO Shaft - the Gear Shift Lever of Revolutions of the PTO Shaft
108
The Buttons for Activation of PTO Shafts
109
Automatic Disengagement of PTO Clutch
109
Setting Automatic Disengagement of PTO Shaft Clutch - Display Description
110
Setting the Limits of the Automatics of the Three-Point Hitch
110
Automatic Disengagement of PTO Shaft Clutch - Return to Basic Setting
110
Work with Automatic Disengagement of PTO Shaft Clutch
111
Facilitating Connection of Joint Shaft of an Aggregated Machine to the Tractor
112
Working Modes of PTO Shafts
112
Activation of the Rear PTO Shaft - Independent Revolutions - Common Working Mode
113
Activation of the Rear PTO Shaft - Independent Revolutions - Stationary Working Mode
114
Deactivation of the Rear PTO Shaft - Independent Revolutions
115
Switching on the Rear PTO Shaft - Dependent Revolutions
115
Front PTO Shaft
116
Activation of the Front PTO Shaft - Common Working Mode
116
Activation of the Front PTO Shaft - Stationary Working Mode
117
Deactivation of the Front PTO Shaft
117
Maximum Transferred Output
118
Drive of Machines with Greater Inertia Masses
118
Hydraulic System
120
Hydraulics Control Panel
120
Amount of Oil Taken from Outer Hydraulic Drives
121
Connecting and Disconnecting Quick-Couplers
121
Quick-Couplings with Drip Collection
121
Connecting Machines and Tools to External Hydraulic Circuit
122
Front Outlets of the External Hydraulic Circuit
123
Control of the External Hydraulic Circuit Front Outlets
123
Mechanical Hydraulics
124
Ways to Regulate Inner Hydraulic Circuit
124
Controlling the Inner Hydraulic Circuit
125
Free (Floating) Position
125
Adjustable Stop
125
Three-Point Hitch Lowering Speed Control
125
Hydraulic System Sensitivity Control
126
Position Regulation of the Lifting of the Rear Three-Point Hitch
126
Power Regulation of the Lifting of the Rear Three-Point Hitch
127
Mixed Regulation of Lifting the Rear Three-Point Hitch
127
Exterior Rear Hydraulic Arms Controls
128
Outer Hydraulic Circuit
128
Outer Hydraulic Circuit Controls
129
Locking Control Levers
129
Different Functions of Outer Hydraulic Circuit Control Levers
130
Electro-Hydraulic System
132
Control Element Functions
132
Equipment 'OFF
132
Blocking Cancellation
133
Quick Sinking
133
Transport of Implements
134
Stop Position
134
Vibration Compensator (Damper)
134
Limitation of the Upper Position of the Three-Point Hitch
135
Lowering Speed
135
Free Position
135
Setting the Control of Three-Point Hitch
135
Manual Setting of Control of Three-Point Hitch
136
Automatic Control of Three-Point Hitch
136
Using the Rear Control
137
External Control Buttons of the Electro-Hydraulic System
137
Indication of EHR-B Errors
138
Description of Minor Errors of the EHR-B Electro-Hydraulic System
139
Outer Hydraulic Circuit
140
Outer Hydraulic Circuit Controls
140
Locking Control Levers
141
Different Functions of Outer Hydraulic Circuit Control Levers
142
Hitches
144
Rear Three-Point Hitch
144
Safety Principles of Working with the Three-Point Hitch
145
Height Adjustment of the Lifting Draw-Bars
146
Fixed and Free Position of the Lower Hydraulic Draw-Bars
146
Limiting Draw-Bars
146
Upper Pull Rod
147
Selection of Holes in the Bracket
147
Lower Draw Bar with Slipping out End Pieces
148
Lower Draw Bar with CBM Hooks
148
Securing Lower Draw Bars with CBM Hooks
148
Front Three-Point Hitch
149
Controlling Front Three-Point Hitch
149
Adjusting the Lowering Rate of the Front Three-Point Hitch
149
Hydraulic Lock of the Front Three-Point Hitch
150
Working and Transport Position of the Front Three-Point Hitch
150
Driving with Agricultural Machines Attached to the Front Three-Point Hitch
150
Wheel Tread Change
152
Change of Front Wheels Track with Front Drive Axle
152
Gauges of the Front Wheels of the Front Drive Axle of the Tractors Equipped with Screwed Footer Discs
152
Possible Adjustable Tracks of the Front Wheels of the Front Driving Axle of the Tractors
152
Front Wheels Track of Front Drive Axle in Tractors Equipped with Non-Removable Discs
153
Front Wheels Toe-In
154
Adjustment of Toe-In of the Wheels of the Front Driving Axle
154
Setting Wheel Stops with Front Drive Axle
155
Front Drive Axle Fenders
155
Rear Wheels Wheel Track
156
Gauges of the Tractor Rear Wheels Equipped with Screwed Footer Discs
156
Rear Wheel Track Change
156
The Gauges of the Tractor Rear Wheels Equipped with Solid Discs
157
Additional Weights
158
Weights in Front of the Bonnet Mask
158
Weights of the Front Three-Point Hitch
158
Weights of Rear Wheels
158
Valve for Filling Tyre Tubes with Liquid
158
Chocking of Front Wheels
159
Procedure of Filling the Tyres with Liquid
160
Procedure of Draining Liquid from the Tyres
160
Antifreeze Solution for Tyre Filling
161
Electric Installation
162
Basic Service Information
162
Accumulator Battery
162
Battery Disconnector
163
Accumulator Battery Maintenance
164
Alternator
165
Alternator Maintenance
165
Electric Installation Overload
165
Fuse Panels
166
Checking the Adjustment of the Front Grill Headlights
170
Adjusting the Front Grill Headlights
170
List of Lamps
171
Tractor Maintenance
172
Service Inspections
172
Steps Performed Daily before the Start of Work
172
Steps Performed Every 50 Hours of Work
172
Steps Performed Every 100 Hours of Work
172
Steps Performed Every 500 Hours of Work
172
Steps Performed Outside the Interval of 500 Hours of Work
173
Monthly Performed Actions
173
Filling and Filter Replacement
174
Fuels, Coolants and Lubricants Used - Amounts
175
ZETOR Service Fillings
175
Motor Oils
175
Oil in the Gearbox and Final Drivehousing
175
Oil in the Rear Axle Gantries
175
Oil for the Front Driving Axle
175
Oil for the Hydrostatic Steering of the Tractors
175
Specification of Oils for Zetor Engines Equipped by Diesel Particle Filter
176
Specification of the Oil for the Gearbox Housing and the Final Drive Housing
176
Specification of the Oil for the Portals
176
Specification of Oil for the Front Driving Axle
176
Specification of Oil for the Tractor Hydrostatic Control System
176
Other Recommended Service Fillings Tested on Zetor Tractors
176
Oils for Zetor Engines Which Are Equipped with Diesel Particle Filter
176
Oil in the Gearbox and Final Drivehousing
176
Oil in the Rear Axle Gantries
177
Oil for the Front Driving Axle
177
Oil for the Hydrostatic Steering of the Tractors
178
Front PTO Oil
178
Plastic Lubricant for the Tractor
178
A/C Coolant
179
Liquid for the Cooling System of the Tractors
179
Liquid for Control of the Travel Clutch
179
Fuel for Zetor Engines Which Are Equipped with Diesel Paricle Filter
179
Tractor Greasing Plan
180
Safety Instructions for Lubrication of the Tractor
180
Solid Front Drive Axle
180
Hitch for a Single-Axle Semi-Trailer
180
Front Three-Point Hitch
181
Three-Point Hitch
181
Hitch Mouth for a Trailer
181
Upper Linkage Bracket
181
Pin of Coupling Switching off
182
Reversion Lever Pin
182
Technical Maintenance of the Tractors after a General Overhaul of the Main Groups
182
Maintenance Instructions
184
Front Bonnet Opening
184
Checking Oil Levels in Engine
184
Draining Oil from Engine
184
Replacing Full-Continuous Motor Oil Filter
185
Pouring Oil to Engine
185
Fuel Filter Element Replacement
185
Fuel System Venting
186
Maintenance Instruction of Dry Air Filter
187
Air Cleaner Disassembly
187
Main Air Filter Element Regeneration
187
Replacing Dry Filter Locking Element
187
Back Assembly of Air Filter Elements
188
Checking Amount of Oil in Hydrostatic Steering Tank
189
Replacing Oil and Hydrostatic Steering Filter Element
189
Venting Hydraulic Circuit of Hydrostatic Steering
190
Replacing the Hoses of Hydrostatic Steering
190
Replacing Coolant
191
Check and Replacement of Oil in Gearbox, Axle Drive and Rear Axle Portals
192
Drainage and Inspection Holes
192
Oil Replacement in Gear System
193
Changing Suction Filter
193
Replacement of the Transmission Oil Cleaner Element with Hydraulic Pump Suction Filter
194
Replacement of Oil Filter Element of Pushing Filter of the Brake System
194
Gearbox Distributor - Replacement of Oil Cleaner Cartridge
194
Front PTO
195
Filling, Controlling and Draining Hole of Oil of Front Drive Axle
195
Filling, Controlling and Draining Hole of Oil of Front Wheels Reducers
195
Addition of the Liquid for Control of the Clutch
195
Cleaning the Heating Filters
196
Air Filter with Active Carbon
196
Carbon Filter Installation Instructions
196
Air-Conditioning Maintenance
197
Draining Condensate from the Air Reservoir
197
Checking the Air Systems for Leaks
197
Working Pressure of Air Brakes
198
Maintenance and Treatment of Tyres
198
Tractor Shutdown and Recommended Points for Tractor Lifting
198
Diesel Particle Filter Maintenance
199
Adjustment
200
Cogged Belt Tension
200
Bleeding of Tractor Brake System
201
Check and Adjustment of Service and Parking Brakes
201
Service Brake Adjustment
202
Parking Brake Adjustment
202
Bleeding of Hydraulic Clutch Circuit
203
Adjustment of Hitch for Single-Axle Trailers
204
Adjustment of Bowden Cable
204
Main Technical Parameters
206
Main Tractor's Parameters (MM)
206
Technical Data of Engines
207
Permitted Maximum Load of Front Axle (Kg)
208
Permitted Maximum Load of Rear Axle (Kg)
208
Permitted Maximum Weight of Set 'Tractor + Mounted Machine' (Kg)
208
Manoeuvrability Condition
208
Front Tires Steerability
209
Change of the Load-Bearing Capacity of the Front Tyres (%)
209
Bearing Capacity of Rear Tires
210
Change of the Load Capacity of the Rear Tyres (%)
210
Permitted Combinations of Wheels for Tractors
211
Performance on Rear PTO Shaft
212
Lifting Force of the Three-Point Hitch
212
Tensile Force
212
Forward Travelling Speed of the Tractor - 40 Km/H
213
Backward Travelling Speed of the Tractor - 40 Km/H
214
Rear Independent PTO Shaft Rotation
215
Speed of the Zuidberg Front PTO
215
Clearance-Circle and Turning Circle Diameter
215
Calculation of Tractor Load Limit
216
Index
220
5
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Zetor Proxima GP Series Specifications
General
Brand
Zetor
Model
Proxima GP Series
Category
Tractor
Language
English
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