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ZF MM9000 - User Manual

ZF MM9000
332 pages
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INSTALLATION, OPERATION
AND TROUBLESHOOTING
MM9000 - CLEAR COMMAND USER MANUAL
MARINE PROPULSION SYSTEMS

Table of Contents

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ZF MM9000 Specifications

General IconGeneral
BrandZF
ModelMM9000
CategoryComputer Hardware
LanguageEnglish

Summary

COPYRIGHT

REVISION LIST

Preface

1 Introduction

1.1 Basic Theory of Operation

Explains the fundamental principles of the ClearCommand system.

1.2 System Features

Lists and describes the standard features of the system.

3 Plan the Installation

3.1 System Requirements

Details the requirements for installing the system components.

4 Installation

4.1 Processor

Instructions for mounting and grounding the Processor unit.

4.2 Control Head(s)

Guidance on installing the Control Heads.

4.3 Wire Harness Installation

Procedures for connecting wire harnesses for system components.

4.4 Hard-Wired Cable

Details on connecting cables through liquid-tight connectors.

5 Set up Procedure

5.1 Processor Components Used In Set Up

Identifies components used for system setup and programming.

5.2 Activating Set Up Mode

Instructions on how to enter the system's setup mode.

5.3 Storing Values To Memory

Procedure for saving configuration values to memory.

5.4 Set Up Function Codes And Values

Lists and explains system function codes and their available values.

5.5 Field Service Test Unit (Break-out Box) and Multimeter Use

Guidance on using the service test unit and multimeter for adjustments.

5.6 System Programming And Adjustments

Covers programming and adjusting system parameters.

5.7 Function Code E1 - Throttle in Neutral

Details the adjustment of engine RPM at neutral.

6 Dock Trials

6.1 Control Heads (Engines Stopped)

Tests control heads with engines stopped.

6.2 Start Interlock (Engines Stopped)

Verifies the start interlock functionality with engines stopped.

6.3 Engine Stop Switches

Tests the functionality of engine stop switches.

6.4 Push-Pull Cables

Checks the security and adjustment of push-pull cables.

6.5 High Idle

Procedure for setting the high idle RPM.

6.6 Control Head Servo Command

Verifies servo response to control head commands.

6.7 Control Head Solenoid Command

Verifies solenoid response to control head commands.

6.8 Throttle Pause Following Servo Shift

Tests throttle pause after servo shifts.

6.9 Throttle Pause Following Solenoid Shift

Tests throttle pause after solenoid shifts.

6.10 Trolling Valve

Details adjustments and checks for the trolling valve.

7 Sea Trials

7.1 Full Speed Setting - Servo Throttle

Procedure for setting full speed with servo throttle.

7.2 Full Speed Setting - Electronic Throttle

Procedure for setting full speed with electronic throttle.

7.3 Proportional Pause

Tests the proportional pause feature during direction changes.

7.4 Synchronization Test (Twin Screw Only)

Tests engine synchronization for twin-screw applications.

7.5 Sea Trial Report

Provides a checklist for recording installation and trial results.

8 Control Options

8.1 External Alarm Capability

Describes how to connect an external alarm system.

8.2 Clutch Pressure Interlock

Explains the function and setup of the clutch pressure interlock.

8.3 Station Expander (SE)

Information on adding more remote stations using the SE.

8.4 9001 Actuator Trolling Valve Control

Details control of the trolling valve using the 9001 Actuator.

9 Periodic Checks and Maintenance

9.1 Control Heads

Checks for corrosion and connection issues on control heads.

9.2 Processor

Inspects processor connections and checks servo noise.

9.3 Power Supply

Details checks for battery health and power supply connections.

10 Troubleshooting

10.1 General

Provides general guidance and system examples for troubleshooting.

10.2 Troubleshooting Questions

Lists questions to ask the customer to help diagnose issues.

10.3 Troubleshooting Problem Resolution

Outlines inspection steps for system components and installation.

10.4 Troubleshooting Diagnostic Menu

Explains how to access and interpret diagnostic information.

10.5 Troubleshooting Audible Tones

Describes various system tones and their meanings.

10.6 Troubleshooting Station Transfer

Details how to test and resolve station transfer issues.

10.7 Troubleshooting Stuck Transfer Button

Addresses issues with a stuck transfer button.

10.8 Error Codes

Lists and explains system error codes.

10.9 Basic Problem Causes And Solutions

Provides common causes and solutions for error codes.

10.10 Problems Without Error Codes

Discusses issues that may not generate error codes.

10.11 Synchronization Troubleshooting

Guides on resolving synchronization issues.

10.12 Troubleshooting Wire Harnesses

Information on troubleshooting various wire harnesses.

10.13 Processor Pigtails

Details pinouts and functions of processor pigtails.

11 Appendix A - System Components and Specifications

MMC-280 400 Series Control Head Variations

Details variations and specifications for 400 Series Control Heads.

MMC-329 MC2000 Series Standard Control Head Variations

Details variations and specifications for MC2000 Series Control Heads.

MMC-307 700 Series Standard Control Head Variations

Details variations and specifications for 700 Series Control Heads.

MMC-279 400 Series Weather Mount Enclosure

Information on the weather mount enclosure for control heads.

Deutsch Connector Assembly

Guide for assembling Deutsch connectors.

S-214 Automatic Power Selector Model: 13505

Specifications and installation for the Automatic Power Selector.

Drawing 11488 DC Power Source Kit

Wiring diagram for the DC power source kit.

MMC-287 Grounding (Bonding)

Guidelines for grounding and bonding the system.

MMC-288 References and Parts Source

Lists references and sources for system parts.

SER-161 Engine Tach Sender Req.

Requirements for engine tachometer senders.

MMC-289 Morse Clutch and Throttle Kit

Information on Morse clutch and throttle kits.

MMC-290 Universal Mounting Kit

Details on the universal mounting kit.

MMC-345 43 C Cable Conversion Kit

Information on the 43C cable conversion kit.

12 Appendix B - QFA & DVTP

13 Appendix C - Sales and Service Information

MMC-123 Factory Authorized Sales & Service - North America

Lists authorized sales and service centers in North America.

MMC-151 Factory Authorized Service Centers - North America

Lists authorized service centers in North America.

MMC-172 Factory Authorized Sales & Service Centers - International

Lists authorized sales and service centers internationally.

MMC-165 Warranty

Details the limited warranty terms and conditions.

MMC-163 Warranty Registration

Form for registering the product for warranty.

1 Introduction

2 Procedure

2.1 Throttle Signal Testing

Procedures for testing throttle signals using various methods.

2.2 Clutch Testing

Procedures for testing clutch solenoid and servo functions.

2.3 Troll Testing

Procedures for testing troll on/off and proportional solenoids.

2.4 2-Speed Testing

Procedures for testing 2-speed gear engagement.

2.5 Parts List

Lists the parts included with the service test unit.

14 Appendix D - System Drawings

Drawing 12284 ClearCommand All Configuration Twin Screw System Drawing

Diagram illustrating the twin screw system configuration.

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