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3 ENGINE REMOVALS AND INSTALLATION
3.1 ENGINE REMOVAL
3.2 ENGINE REPLACEMENT
ENGINE SHOULD ONLY BE REMOVED IN THE CONDITIONS OF NECESSARY
REPAIRS OR ADJUSTMENT TO THE TRANSMISSION AND COMBUSTION SYSTEM
ONLY!
3.1 ENGINE REMOVAL
1. Clean work area.
2. Thoroughly clean the ATV engine and
chassis.
3. Disconnect battery cables.
4. Drain engine oil.
5. Disconnect spark plug high tension lead.
6. Disconnect all electrical wires from the
engine.
7. Remove the following parts as required.
Seat
Left and Right Side Covers
Fuel Tank Cover / Front Cab
Fuel Tank
8. Remove exhaust pipe.
9. Remove airbox.
10. Remove carburetor. Insert a clean shop towel
into the carburetor flange to prevent dirt
from entering the intake port.
11. Starter motor. Note ground cable location.
Mark positive (+) cable mounting angle and
remove cable.
12. Remove transmission link rod(s) from gear
selector and secure out of the way.
13. Remove engine to chassis ground cable.
14. Remove the swing arm and drive shaft
assemblies.
15. Remove all engine mount nuts and / or
engine mount plates.
16. Remove engine through left side of frame.
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