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Aeon COBRA 50 2007 User Manual

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2007 NEW COBRA 50
SERVICE MANUAL
FOREWORD
This service manual is designed primarily for use by certified Aeon Master Service
Dealer technicians in a properly equipped shop and should be kept available for
reference. All references to left and right side of the vehicle are from the operator's
perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical
theory, tool use, and shop procedures in order to perform the work safely and correctly.
Technicians should read the text and be familiar with
service procedures before starting
the work. Certain procedures require the use of special tools. Use only the proper tools
as specified.

Table of Contents

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Aeon COBRA 50 2007 Specifications

General IconGeneral
BrandAeon
ModelCOBRA 50 2007
CategoryOffroad Vehicle
LanguageEnglish

Summary

GENERAL INFORMATION

INFORMATION

Details regarding vehicle information, including serial and identification numbers.

GENERAL SPECIFICATIONS

Lists key technical specifications of the vehicle model.

VEHICLE COMPONENT INSPECTION LOCATIONS

Identifies the locations of various vehicle components for inspection.

MAINTENANCE

PERIODIC MAINTENANCE CHART

Outlines maintenance intervals and tasks, including overview and specific schedules.

GENERAL VEHICLE INSPECTION AND MAINTENANCE

Procedures for general vehicle inspection and routine maintenance tasks.

FUEL SYSTEM AND AIR INTAKE

Maintenance and service for fuel and air intake systems.

ENGINE

Maintenance and service procedures for the engine.

TRANSMISSION AND FINAL DRIVE

Maintenance and service for transmission and final drive components.

ELECTRICAL AND IGNITION SYSTEM

Maintenance and service for electrical and ignition systems.

STEERING AND SUSPENSION

Maintenance for steering and suspension components.

BRAKE SYSTEM

Maintenance and service procedures for the brake system.

WHEELS AND TIRES

Maintenance and service for wheels and tires.

CVT SYSTEM

CVT MAINTENANCE / INSPECTION

Procedures for maintaining and inspecting the CVT system.

DRIVE CLUTCH SERVICE

Procedures for disassembling, inspecting, and assembling the drive clutch.

DRIVEN CLUTCH SERVICE

Procedures for disassembling, inspecting, and assembling the driven clutch.

DRIVE CLUTCH OPERATION

Explanation of how the drive clutch operates.

DRIVEN CLUTCH OPERATION

Explanation of how the driven clutch operates.

ENGINE / TRANSMISSION

ENGINE SERVICE

General engine service procedures, including disassembly and inspection.

TRANSMISSION

Procedures for transmission disassembly, inspection, and assembly.

KICK START

Procedures for kick start mechanism disassembly, inspection, and assembly.

TROUBLESHOOTING

Troubleshooting common engine and transmission problems.

FUEL SYSTEM

CARBURETION SYSTEM

Details on the carburetor system, including function and specifications.

CARBURETOR OPERATION

Explanation of carburetor operation and its various systems.

CARBURETOR SERVICE

Procedures for servicing the carburetor, including disassembly, cleaning, and assembly.

FUEL & OIL TANK

Information on fuel and oil tank removal and location.

TROUBLESHOOTING

Troubleshooting common fuel system issues like lean or rich mixtures.

BODY / SUSPENSION / STEERING

BODY REMOVAL

Procedures for removing body panels and components.

SUSPENSION

Details on suspension components, including shocks, springs, and A-arms.

SWING ARM

Information on the swing arm, including its removal.

STEERING

Details on steering assembly, including exploded view and post removal.

HANDLEBAR

Information on handlebar components and decal replacement.

BRAKES

SPECIFICATIONS

General and torque specifications for the brake system.

FRONT BRAKES

Details on front brake components, exploded view, and service procedures.

REAR BRAKE

Details on rear brake components, exploded view, and service procedures.

ELECTRICAL

GENERAL INFORMATION

General information and service notes for the electrical system.

SWITCHES AND CONTROLS

Details on electrical switches and controls, including brake lever and key switches.

LIGHTING SYSTEM

Information on headlights, tail lights, and indicator lamps.

IGNITION SYSTEM

Overview, troubleshooting, and testing of the ignition system.

CHARGING SYSTEM

Testing procedures for the vehicle's charging system.

BATTERY

Information on battery maintenance, testing, charging, and storage.

STARTER SYSTEM

Details on the starter system, including troubleshooting and testing.

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