ENGINE / TRANSMISSION
Engine Removal
1. Clean the ATV and work area thoroughly.
2. Remove seat.
3. Remove front cab and foot rests.
4. Disconnect battery cables.
5. Drain engine oil and / or transmission oil as required.
6. Disconnect or remove from RIGHT Side:
• Shift lever and gate.
• Exhaust Pipe
• Drive Sprocket Cover / Sprocket / Chain
• Starter Motor
• Wire Connector - Stator and Neutral Switch
7. Cover any openings with a clean shop towel.
8. Disconnect or Remove From LEFT Side:
• Spark Plug Wire
• Breather Hose
• Carburetor / Manifold
9. Remove (2) engine mount bolts at the front and (1) rear
engine mount bolt.
10. Check for any remaining attachments and remove engine
from right side of frame.
Engine Installation Notes
After the engine is installed in the frame, review this checklist
and perform all steps that apply:
General Items
• Install previously removed components using new gaskets,
seals, and fasteners where applicable.
• Perform checks on fluid levels, controls, and all important
areas on the vehicle as outlined in the daily pre-ride inspection
checklist (refer to Chapter 2).
Transmission Adjustment (If required)
• Before tightening the gear selector bracket screws on the
transmission, be sure transmission is in neutral and center the
lever in the neutral slot on bracket. Inspect operation and
re-adjust bracket if necessary.
Exhaust
• Replace exhaust gaskets.
Engine Mount Torque
• Front mounts
30Nm( 22ft. lbs)
• Rear mount 30Nm( 22ft. lbs)
Shift lever and gate
Front engine mount bolt and bracket
Rear engine mount
4.5
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