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Cobra 220
Aeon Cobra 220 User Manual
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92
10.2 FRONT
FENDER REMOV
AL
Front Cab:
2 screws at rear of cab to
frame,
2 screws at front of cab to frame, 8 screws
secure footwell to front cab (unless removed
previous).
Side Covers:
2 plastic inserts and 1 screw (
each side)
92
94
Table of Contents
Table of Contents
2
Information
3
Safety
3
Notes
3
Specification
4
Serial Number
5
Torque Valves
6
Maintenance Data
7
Maintenance
7
Maintenance Schedule
8
Throttle Operation
10
Air Cleaner Maintenance
11
Idle Speed Setting
12
Spark Plug
12
Drive Chain Adjustment
13
Brake System Adjustment
14
Wheels and Tires
15
Steering System
15
Toe-Alignment
16
Transmission Lubrication
17
Engine Removals and Installation
18
Engine Replacement
19
Service Information
20
General
20
Specifications
20
Lubrication
20
Oil Contamination
21
Oil Level too Low / High Oil Consumption
21
Engine Oil Level
21
Trouble Shooting
21
Engine Oil & Filter Change
22
Engine Oil Drain Plug - Bottom View
22
Oil Pump Removal/Installation
23
Engine Oil Capacity: 1.2 Liter at Draining
23
Oil Pump Ass'y / Installation
27
Cylinder Head / Valves
30
Low Compression Valve
31
Cylinder Head
31
Excessive Noise
31
Excessive Smoke
31
Cam Shaft Ass'y Removal
32
Inspection
34
Cylinder Head Removal
35
Cylinder Head Disassembly
35
Cylinder Head Ass'y
38
Cylinder Head Installation
39
Camshaft Ass'y Installation
39
Cylinder and Piston
41
Low or Unstable Compression
42
Overheating
42
Knocking or Abnormal Noise
42
Cylinder Removal
43
Piston Removal
44
Piston Inspection
46
Piston Installation
47
Cylinder Installation
49
Transmission & Kick Starter
50
Engine Starts but Can't Travel
51
Low Engine Power
51
C.V.T System Disassembly/Drive Clutch
52
CVT System/Driven Clutch Service
53
Kick Starter Disassembly
58
Kick-Starter Assembly
59
C.V.T Reassembly
60
Parts Drawing
62
Front Wheel, Suspension and Steering
62
Handlebar System
65
Throttle Housing
67
Front Wheel
67
Front Brakes
67
Front Pad Removal
67
Front Pad Assembly
69
Front Disc Inspection
71
Front Brake Disc Removal/Replacement
72
Front Caliper Removal
72
Front Caliper Install
73
Front Caliper Disassembly
74
Front Caliper Inspection
75
Front Caliper Assembly
76
Steering System
77
Tie-Rod Inspection
78
Steering Shaft Removal
79
Steering Shaft Holder Inspection
79
Steering Shaft Inspection
80
Installation of Steering Shaft
80
Installation of Tie-Rod
80
Rear Wheel System
81
Remove Rear Wheel & Rear Brake
82
Brake Parts & Location
83
The Brake Adjustment
85
Drive Mechanism
89
Fender and Exhaust Pipe
92
Rear Fender Removal
92
Front Fender Removal
93
Exhaust Pipe Removal
94
Exhaust Pipe Installation
94
Electrical System
95
Ignition Coil
96
Ignition Timing
96
Battery Removal
97
Battery Caution
97
Battery Voltage Inspection
97
Alternator Exciter Coil
97
Charging
98
Electrical Starter
98
Headlight Lamp Replacement
99
Taillight/Brakelight Lamp Replacement
99
Wiring Diagrams
100
Engine Does Not Start
101
Trouble Shooting
101
Poor Performance at Low / Idle Speed
102
Poor Performance at High Speed
103
Loos of Power
104
Poor Handling
105
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Aeon Cobra 220 Specifications
General
Brand
Aeon
Model
Cobra 220
Category
Offroad Vehicle
Language
English
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