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Ametek LS1 Series User Manual

Ametek LS1 Series
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LS User Manual 1
Part No. 01/3682
June 2011
LS1 Series
Universal Test Machines
User Manual

Table of Contents

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Ametek LS1 Series Specifications

General IconGeneral
BrandAmetek
ModelLS1 Series
CategoryTest Equipment
LanguageEnglish

Summary

Warranty, Trademarks, and Support

Warranty Details

Details on warranty terms, exclusions, and limitations for the instrument.

Important Safety Cautions

Crucial safety warnings regarding high forces, mains voltage, protective earth connection, and equipment handling.

Icons and General Safety Precautions

Warning Icons Explained

Explains the meaning of Warning, Dangerous Voltage, Caution, and Note icons used in the manual.

Machine Safety Considerations

Safety aspects related to power, physical mountings, servicing, crush hazards, and custom fixture design.

Safety and Electrical Safety Guidelines

1.1 Safety Precautions

Emphasizes precise adherence to manual instructions for safe operation of the testing machine.

2.0 Electrical Safety Requirements

Details electrical safety requirements, grounding, fuse replacement, and maintenance precautions for the machine.

Electrical Safety Grade Class 1

Explains the machine's Class 1 rating, requiring a protective earth connection for safe operation.

Fuse and Service Precautions

Mandates correct fuse replacement, prohibits user servicing, and advises disconnection for maintenance.

Installation Procedures

Voltage Selection and Computer Connections

3.3 Voltage Selection

Instructions on selecting the correct voltage (115VAC or 230VAC) for the power supply.

Power Switching and Load Cell Fitting

3.6 Fitting the Load Cell

Instructions for carefully fitting the load cell before powering up the machine.

Load Cell Care and Fitting Procedures

4.1 Load Cell Handling Care

Emphasizes treating load cells as precision instruments and avoiding physical shock or drops.

General Precautions and Overload Protection

4.3 General Precautions

Lists important precautions for installing grips, centering specimens, and avoiding overloading.

Overload Protection and Damage Prevention

Explains overload protection and how momentum can still cause damage to load cells.

Control Consoles and Keypad Operations

Operational Precautions and Safety

7.0 Operational Precautions

Lists essential safety precautions for operators using LLOYD INSTRUMENTS testing machines.

7.1 Safety Awareness

Highlights key safety awareness points for operators, including physical forces, sample shattering, and electrical power.

7.2 Emergency Stop Function

Details the function and operation of the emergency stop mushroom switch.

7.4 Lower Anchor Pin Adjustment

Provides instructions for adjusting the lower anchor pin to align with the load cell.

7.5 Limit Stops Functionality

Explains the function of mechanically activated limit stops for added protection.

Adjusting Mechanical Limit Stops

Step-by-step guides for adjusting lower and upper limit stops to prevent crosshead damage.

Performing a Test

8.0 Performing a Test Overview

Outlines the process of performing tests in stand-alone or computer-controlled modes.

8.1 Test Modes Explained

Details how to perform tests using the LS machine, either stand-alone or with NEXYGENPlus™ software.

8.4 Starting a Test

Instructions on starting a test after setting parameters, displaying test status.

8.9 Error Conditions Overview

Explains how error conditions are displayed and must be cleared before proceeding.

Setting Up New Tests

9.0 Setting Up a New Test

Introduces the process of setting up new tests and pre-defined test setups.

9.16 Test Type Configuration

Guides on defining test mode (Tension/Compression), test type (Limit/Cycling), and setting values.

Break Detector Settings

Details setting up Sharp Break Detector and Percentage of Peak Load Break Detector.

Peak Load Break Detector Settings

Explains setting the start threshold and percentage of peak load for break detection.

Error Conditions and Reporting

10.0 Error Conditions Overview

Explains how error messages are displayed on the console and computer.

Common Error Messages Listed

Lists common error messages like Data Packet Error, Motor Drive Fault, and Limit Switch errors.

System and Reset Errors

Details unexpected reset codes, system hardware errors, and drive system errors.

Cleaning and Maintenance

11.2 Machine Maintenance Recommendations

Recommends annual servicing and calibration by LLOYD INSTRUMENTS or appointed agents.

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