Battenfeld UNILOG B2 - Page 2

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Battenfeld GmbH

Scherl 10 • D-58527 Meinerzhagen

Tel. ++49 2354/72-0 • Fax ++49 2354/72-234

Battenfeld Kunststoffmaschinen Ges.m.b.H.

Wr.Neustädter Straße 81• A - 2542 Kottingbrunn

Tel. ++43 2252/404-0 • Fax ++43 2252/404-261

www.battenfeld.com

DIN EN ISO 9001

Injection moulding

R82GBD1A.PMD

Main Page

Maintenance3
Table of Contents5
General11
Introduction11
Use11
Symbols12
Copyright13
Confirmation of Receipt13
Safety17
General17
Installation18
Operation and Maintenance19
Safety - Personnel20
Specifications23
- UNIROB B2 Industrial Robot23
Kinematics23
- Linear Axles24
- Auxiliary Axes24
- Performance Data / Mechanical Interfaces / Technical Features25
- Linear Axes (Main Axes) Main Axis Paths - Axis Lengths25
Drives / Repeat Accuracy25
- Maximum Speeds of Main and Linear Axes25
- Maximum Speeds of Rotating and Auxiliary Axes25
- Pneumatic System26
- Compressed Air Connection26
Creating a Vacuum26
Pneumatic Valves26
Pressure Monitoring26
Central Configuration26
Guideways on Main Axes27
- Motors / Gearing27
Maintenance-Free Servo Three-Phase A.C Motors for Main Linear Axes27
- Planetary Gearing for the27
- (Z) and y and Z Axis Drive27
Drive Elements on Main Axes28
Y-Axis Immersion Pipe28
Mechanical Interfaces28
Manual Gripper Quick Change28
R8/B2 Robot Options29
Euromap29
Robot / Injection Moulding Machine Interface29
Injection Moulding Machine Signals29
Handling Device Signals30
Transport - Installation33
General33
Storage33
Unloading33
Securing Devices34
Crane Transportation34
Transport Weight34
- Injection Moulding Machine34
- Installation Layout34
External Stand35
- Removing Protective Coatings35
Connecting to the Power Supply35
Harting Connector36
Lubrication Points37
- Compressed Air Supply37
EMERGENCY STOP Test37
- Power on37
Assembly and Operation39
Modules39
Pneumatic System39
Terminal Box 143
Unirob B2 Controller47
Manual Control Device (MCD)47
PCS General48
CP476 Status Display48
CAN CP476 Node Number49
- Handbook51
Manual Control Device (MCD) - Key Functions53
- Start-Up Display56
Status57
Teach, Edit, Save, Load61
Creating Token Programs64
Token Commands: Gripper66
- Injection Moulding Device70
Token Commands for Additional Devices74
Palletising Program78
- Examples of Programs81
- Lock Areas84
- Error Messages87
Operation93
- Referencing95
- Manual Operation97
- Single Step Mode98
Automatic Operation100
Stopping the Program101
Automatic Mode STOP102
- Emergency Stop102
Maintenance General103
Transport, Storage and Waste Disposal104
Lubricants104
Electrical Components104
Electrical Systems104
Electromechanical Limit Switch104
Proximity Switches105
Indicator Lights105
Control Cabinet105
Battery Change105
Pneumatic System106
- Compressed Air Servicing Unit106
Pneumatic Connections106
Pneumatic C-Axes106
Settings C - Axis (Tilting)107
Settings: B - Axis (Swivel)108
Pneumatic Installation Components108
Sound Absorbers108
Linear Axis Guideways109
X,Y and Z Axis Greasing Points111
Drive Units112
Belt Tension - X, Y, Z Axes112
And Z Axis Belt Drive113
Toothed Belt Replacement113
Noise113
- Gears114
Maintenance Catalogue115
- Spare Parts / Diagrams119
- Customer Services121

Battenfeld UNILOG B2 - Page 2

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