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b maXX 5000 Series
Baumuller b maXX 5000 Series User Manual
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Instruction handbook
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Language
English
T
ranslation
Document No.
5.09021.17
Part No.
439683
S
t
atus
22-May-2019
b maXX 5000
E
5.09021.17
BM5000, BM5100
Mains rectifier/
Active mains rectifier
BM5300
Axis units safety
2
Table of Contents
Table of Contents
3
1 General
9
Information on the Instruction Handbook
9
Key to Symbols
9
Limitation of Liability
10
Copyright Protection
11
Other Applicable Documents
11
Spare Parts
12
Disposal
12
Guarantee Provisions
12
Customer Service
12
Terms Used
12
List of Other Applicable Documents
13
2 Safety
15
Contents of the Instruction Handbook
15
Changes and Modifications to the Device
15
Usage for the Intended Purpose
15
Risk Assessment According EU Directive
17
Wiring of the Power Cables
18
Responsibility of the Operating Company
19
Protective Devices
19
Training of the Personnel
20
Personal Protective Equipment
21
Special Hazards
22
Fire Fighting
23
Safety Equipment
24
Conduct in Case of Danger or Accidents
24
Signs and Labels
25
Signs and Labels BM5XXX
26
3 Technical Data
29
Dimensions
29
BM503X Dimensions
29
BM503X-C/-S Dimensions
29
BM503X-A Dimensions
30
BM504X Dimensions
31
BM504X-C/-S Dimensions
31
BM504X-A Dimensions
32
BM517X Dimensions
33
BM517X-C/-S Dimensions
33
BM519X Dimensions
34
BM519X-S Dimensions
34
BM519X-F Dimensions
35
BM53XX Dimensions
36
BM532X-C/-S Dimensions
36
BM532X-A Dimensions
37
BM533X-C/-S Dimensions
38
BM533X-A Dimensions
39
BM533X-F Dimensions
40
BM537X-S Dimensions
41
BM537X-F Dimensions
42
Weight
43
Operating Conditions
44
Requirements for Power Supply / Mains Supply System
44
Requirements for Control Voltage / 24 V Power Supply
45
Control Voltage / 24 V Power Supply
45
Requirements for the Motor
46
Required Environmental Conditions
47
Correction Values at Changed Operating Conditions
48
Correction Values for the Output Current of the Mains Inverter BM50XX, BM51XX
49
Correction Value K H in Dependence on the Installation Altitude H, BM50XX, BM51XX
49
Correction Values for the Output Current of the Axis Units BM53XX
50
Correction Value K T in Dependence of the Temperature T U , BM53XX
50
Correction Value K H in Dependence on the Installation Altitude H, BM53XX
50
Correction Values Input Voltage
52
Derating: Output Current as a Function of the Power Supply Voltage
52
Correction Values DC Link Voltage
55
Cooling
56
Electrical Data
58
Electrical Data BM50XX; BM51XX
58
Electrical Data of the BM53XX
66
Output Frequency-Dependent Current Derating
74
Load Cycle According EN61800-6
75
Proposal for Dimensioning
79
4 Design and Operation
81
Design
81
Identification of the Device
82
Part Number
82
Type Plate
83
Type Code
84
UL Notes
88
Display and Operating Elements
90
LED Display BM5XXX-XX0X
90
Display and Operating Elements BM51XX
92
Display/Operating Elements BM51XX
92
7-Segment Display BM51XX
93
LED Display BM51XX
94
Display and Operating Elements BM53XX
95
Display/Operating Elements Controller BM53XX
95
7-Segment Display Controller
96
LED Display Controller
97
LED Display Fieldbus
98
Setting the IP Address with Address Switches
100
5 Transport and Packaging
105
Safety Notes for Transport
105
What to Observe When Transporting
105
Transport Inspection
106
Unpacking
106
Disposal of the Packaging
106
6 Mounting
107
Safety Notes
107
Preparing for Mounting
110
Drilling Pattern
111
Mechanical Data of the Mounting Plate for Cold Plate
112
Mounting Instructions
113
Mounting with Mounting Rail
114
Mounting Instructions for the BM51XX and BM53XX, with Mounting Rail
114
Mounting Without Mounting Rail
115
Mounting of the DC Link Bar
116
Demounting
117
Special DC Link Connection BM519X, BM537X
118
Mounting of Toroidal Cores
119
Drilling Pattern Toroidal Cores
119
Mounting the Toroidal Cores
120
Connecting the Water Cooler
121
7 Installation
123
Safety Notes
123
Voltage Test
125
Demands on the Electrical Mains
126
Connection Notes: IT-System or Grounded Phase Conductor System with BM50XX
127
Requirements for the Connection Cables
128
Protection of the Device and the Cable
128
PE Connection and RCD Compatibility
129
Grounding Concept of the Side-By-Side Mounted System
130
Installation Requirements with Regard to EMC
132
Shielding Plan Side-By-Side Mounted System
133
Shielding Connection Mounting Plate
133
Shielding Connection with Shield Sheet
134
Mounting Shield Sheet
134
Connecting the Shield
135
Avoid Bearing Currents
138
Requirements for the Motor Temperature Sensors
140
Installation Procedure
141
Instruction Handbook B Maxx
142
Connection Diagrams
143
Connection Diagram of BM50XX-XX0X
143
Connection Diagram for the BM51XX Active Mains Rectifier Unit
145
Connection Proposal BM51XX
147
Connection Proposal BM51XX Pulse Enable Control
148
Timing Diagram for Switching on BM51XX
149
Connection Diagram Single Axis Unit
150
Connection Diagram BM5326, BM5327, BM5328
150
Connection Diagram BM5334, BM5335
151
Connection Diagram BM537X
152
Connection Diagram for the Double Axis Unit
154
Connection Diagram BM5323, BM5325
154
Connection Diagram BM5331, BM5332, BM5333
155
Electrical Connections
157
Electrical Connections of the BM50XX-XX0X
157
Electrical Connections of the BM51XX
158
BM519X Connections
159
Electrical Connections of the Single Axis BM5326, BM5327, BM5328
160
Electrical Connections of the Single Axis BM5334, BM5335
161
Electrical Connections of the Single Axis BM537X
162
Electrical Connections of the Double Axis BM5323, BM5325
164
Electrical Connections of the Double Axis BM5331, BM5332, BM5333
165
Connection Data
166
Connections on the Front Side
171
Front Side of Mains Rectifier Unit BM50XX-XX0X
171
Front Side of Active Mains Rectifier BM51XX
173
Front Side Axis Units BM53XX
175
8 Operation
203
Operating Concept
204
Release Signals
204
Service Interface
205
Timing Diagrams BM50XX
206
Monitoring
212
Monitoring BM50XX
212
Monitoring BM51XX, BM53XX
212
Fieldbus Communication
213
Ethercat
213
Varan
215
Canopen
217
Powerlink
219
9 Maintenance
221
Environmental Condition
222
Inspection Intervals - Maintenance Notes
222
Repairs
226
10 Troubleshooting and Fault Correction
227
Behavior in Case of Malfunctions
227
Monitoring Functions
228
Monitoring Function - Explanations BM50XX
231
Monitoring Function - Explanations BM51XX
232
Monitoring Function - Explanations BM53XX
234
Error Detection
237
BM50XX Error Detection
237
BM51XX and BM53XX Error Detection
237
Error Handling
238
Error Acknowledgment of BM50XX
238
Error Acknowledgment of BM51XX and BM53XX
239
11 Accessories and Spare Parts
241
Cabling
241
Device - Mains Cabling
241
Cable Device - Motor
242
Hybrid Cable Device-Encoder-Motor
243
Control Voltage Supply/Signal Cable
249
Signal Bus Cable
249
Varan, Powerlink
249
Accessories - Canopen
250
Service Interface Cable
250
Encoder Cables
251
Connecting Cable for Resolver
253
Connecting Cable for Encoder with HIPERFACE
254
Connecting Cable for Encoder with Endat ® or SSI
255
Connecting Cable for Encoder with Endat ® 2.2
256
Connecting Cable for Sine/Square-Wave Incremental Encoder
258
Connection Cable Add-On Modules
259
Fuses
261
Bm5030
262
Bm5031, Bm5032
262
Bm5043, Bm5044
263
Bm5173, Bm5174
263
Bm5192, Bm5193
264
Brake Resistors
265
Fixed Tube Resistors
268
Fixed Frame Resistors
269
Line Filters
270
Baumüller Mains Filter Type Code
270
Selection of the Mains Filter
271
Power Chokes
275
Power Choke BM50XX
275
Power Chokes for BM51XX
279
Spare Parts
282
Plug Connectors
282
Accessories Kit Shielding
286
Connection Rails
287
Toroidal Cores
287
12 Shutdown, Storage
289
Safety Instructions
289
Requirements to the Executing Personnel
290
Shutdown
290
Demounting
290
Storage Conditions
291
Recommissioning
292
13 Disposal
293
Safety Regulations
293
Disposal Facilities/Authorities
295
Instruction Handbook B Maxx
296
Appendix A - Abbreviations
297
Appendixb - Declaration of Conformity
299
Appendix B - Declaration of Conformity
301
Appendix C - BM5030 with Safety Function
301
Approvals, Directives and Standards
301
Function
302
C.2 Function
302
Electrical Data BM5030 with Safety Function
304
LED Display BM5030 with Safety Function
306
Connection Diagram BM5030 with Safety Function
308
Electrical Connections BM5030 with Safety Function
310
Connection Data of BM5030 with Safety Function
311
Connections Front Side BM5030 with Safety Function
313
Description of the Safety Function STO
317
Safety Related Characteristics of the STO Function
317
Reaction Time STO
318
Cycle Time STO
319
Safety Function STO IM BM5030-XX2X
320
Table of Figures Table of Figures
321
Table of Figures
321
Index
325
Overview of Revisions
327
Document No.: 5.09021.16 of
328
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Baumuller b maXX 5000 Series Specifications
General
Brand
Baumuller
Model
b maXX 5000 Series
Category
Power Supply
Language
English
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