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Baumuller b maXX 5500 User Manual

Baumuller b maXX 5500
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Instruction handbook
Read the Instruction handbook before starting any work!
Language English
Translation
Document No. 5.13008.10
Part No. 446684
Status 22-May-2019
b maXX 5500
BM5500
BM5600
BM5700
Basic Units/
Power Modules
with Servo Controller
E
5.13008.10

Table of Contents

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Baumuller b maXX 5500 Specifications

General IconGeneral
Protection ClassIP20
Switching Frequency4/8 kHz
Current Controller Cycle62.5 µs
InterfacesEtherCAT, CANopen, PROFINET
SafetySTO (Safe Torque Off)
Control ModesTorque, speed, position
Feedback SystemResolver, SinCos encoder, EnDAT
Seriesb maXX 5000

Summary

2 SAFETY

2.3 Usage for the intended purpose

Specifies that devices are conceived for intended use only and outlines conditions for compliant usage.

2.4 Risk assessment according EU Directive

Details risks like earth current, stored electric charge, EM fields, burn injuries, and radiated emissions.

2.5 Responsibility of the operating company

Outlines the proprietor's duty to comply with safety regulations and ensure safe operation.

2.7 Training of the personnel

Defines qualifications for operating personnel and qualified personnel for safe device handling.

2.8 Personal protective equipment

Lists required personal protective equipment such as clothing, hard hat, safety shoes, gloves, and eyewear.

2.9 Special hazards

Identifies risks related to electrical current, residual energy, moving components, and fire hazards.

2.12 Conduct in case of danger or accidents

Outlines preventive measures and actions to take in case of danger or accidents.

3 TECHNICAL DATA

3.3 Operating requirements

Specifies environmental conditions, supply system requirements, and motor requirements for optimal operation.

3.3.2 Requirements to the energy supply / supply system

Details requirements for supply systems, inductance, power supply impedance, voltage, and frequency.

3.3.3 Motor requirements

Describes requirements for three-phase motors, including voltage and DC link voltage compatibility.

3.3.4 Required environmental conditions

Lists environmental conditions like temperature, humidity, altitude, and pollution degree for proper operation.

3.3.7 Cooling

Provides data on cooling air temperature, water temperature, flow rate, and pressure requirements.

3.4 Electrical data basic units

Presents detailed electrical data for various universal units and acceleration units.

3.5 Electrical data power modules

Provides electrical specifications for different power module series, including input and output data.

3.7 Output frequency dependent continuous current derating BM5XXX

Explains output current derating based on static output frequency below 15 Hz.

3.8 Output frequency dependent maximum current derating BM56XX

Describes maximum current limitations and PWM frequency reduction for BM56XX devices below 10 Hz.

4 DESIGN AND OPERATION

4.4 Display and operation elements

Identifies and explains the function of display elements like interfaces, LEDs, and address switches.

4.4.4 Setting the IP address with address switches

Provides instructions on setting the IP address using address switches for EtherCAT® and POWERLINK®.

5 TRANSPORT AND PACKAGING

5.1 Safety notes for transport

Highlights hazards related to unauthorized transport and mechanical impact during handling.

6 MOUNTING

6.1 Safety notes

Emphasizes that mounting should only be performed by qualified personnel with adequate safety knowledge.

6.2 Preparing for mounting

Details preparation steps including determining drill holes and avoiding conductive contamination.

6.3 Mounting instructions

Details different mounting methods, required components, and connection steps.

7 INSTALLATION

7.1 Safety notes

Stresses that installation must be performed by qualified personnel with specific training and authorization.

7.2 Voltage test

States that voltage testing is performed by Baumüller and requires disconnection during high-voltage testing.

7.3 Demands on the power supply

Highlights the importance of meeting power supply requirements to avoid malfunctions or device destruction.

7.6 PE connection and RCD compatibility

Addresses leakage current considerations and the requirement for Type B RCDs or alternative protective measures.

7.7 Installation requirements with regard to EMC

Discusses factors affecting RFI emission and the responsibility for EMC compliance.

7.10 Installation procedure

Provides a step-by-step guide for installing the device, including cable connections and component installation.

7.11 Wiring diagrams

Presents connection diagrams for electrical mains, motor, and controller connections.

7.11.1 Connection diagrams without controller connections

Shows connection diagrams for basic units and power modules without controller connections.

7.12 Controller terminals

Describes controller terminals, including digital inputs/outputs, fieldbus connections, and encoder interfaces.

EtherCAT®

Explains EtherCAT® fieldbus connection, including type codes, RJ45 pin assignments, and communication settings.

VARAN

Describes VARAN fieldbus connection, including type codes, RJ45 pin assignments, and communication parameters.

CANopen®

Details CANopen® fieldbus connection, including type codes, RJ45 pin assignments, and memory/baud rates.

POWERLINK®

Explains POWERLINK® fieldbus connection, including type codes, RJ45 pin assignments, and communication parameters.

8 OPERATION

8.1 Operating concept

Describes the operating concept, including parameterization and the use of pulse enable and quick stop signals.

8.1.1 Release signals

Explains the pulse enable and quick stop signals, their voltage levels, and terminal connections.

8.2 Power on switching frequency / DC link charging

Details the DC link charging process, including the effects of different charging circuits and capacitance.

8.3 Monitoring

Explains how the controller unit monitors the device for deviations and reports warnings or error messages.

8.4 Fieldbus communication

Describes communication via different fieldbus systems like EtherCAT®, VARAN, CANopen®, and POWERLINK®.

9 MAINTENANCE

9.1 Safety notes

Highlights safety precautions for maintenance, including electrical hazards and workspace conditions.

10 TROUBLESHOOTING AND FAULT CORRECTION

10.2 Monitoring functions

Details monitoring functions, warnings, errors, and adjustable parameters for various device states.

10.3 Fault detection

Explains how faults are detected via LEDs and the 7-segment display, including error codes.

10.4 Error handling

Describes error acknowledgment methods and predefined error reactions, emphasizing safety-related limitations.

11 ACCESSORIES AND SPARE PARTS

12 SHUTDOWN, STORAGE

12.1 Safety instructions

Emphasizes electrical safety during shutdown and refers to transport and packaging guidelines.

13 DISPOSAL

13.1 Safety notes

Highlights safety precautions regarding electrical hazards and improper disposal of electronic components.

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