Big Joe CB33 - Page 4

TABLE OF CONTENTS - Continued
ii BL-CB33-0115 - 03-01-2018
Section Page SectionPage
10-2. HORN REPLACEMENT ................................ 10-1
10-3. PUMP MOTOR. ............................................. 10-4
10-4. DRIVE MOTOR.............................................. 10-4
10-4.1.MOTOR REMOVAL....................................... 10-4
10-4.2.MOTOR INSTALLATION............................... 10-4
10-5. DEADMAN SWITCH ......................................10-4
10-5.1.REPLACEMENT ............................................10-4
11 OPTIONAL EQUIPMENT..........................................11-1
12 ILLUSTRATED PARTS BREAKDOWN ....................12-1
LIST OF ILLUSTRATIONS
Figure Page FigurePage
1-1 NAME PLATE........................................................ 1-1
1-2 CB33 LIFT TRUCK ................................................ 1-2
2-1 LOAD CENTER ..................................................... 2-1
2-2 SAMPLE OF OPERATOR CHECK LIST............... 2-3
2-3 CONTROL ARM .................................................... 2-4
2-4 CONTROL HEAD .................................................. 2-4
3-1 LUBRICATION DIAGRAM..................................... 3-5
4-1 ZAPI HANDSET..................................................... 4-4
5-1 CONTROL ARM .................................................... 5-1
5-2 CONTROL HEAD .................................................. 5-2
6-1 DRIVE ASSEMBLY ............................................... 6-2
7-1 DRIVE ASSEMBLY ............................................... 7-2
7-2 LOAD WHEELS..................................................... 7-3
8-1 CHAIN ASSEMBLY ............................................... 8-1
8-2 ELEVATION SYSTEM (TELESCOPIC)................. 8-2
8-3 MAST (THREE STAGE MAST)............................. 8-4
9-1 HYDRAULIC SYSTEM .......................................... 9-2
9-2 LIFT SYSTEM (TELESCOPIC) ............................. 9-3
9-3 ELEVATION SYSTEM (TELESCOPIC)................. 9-4
9-4 LIFT CYLINDER (TELESCOPIC).......................... 9-5
9-5 LIFT SYSTEM (THREE STAGE MAST)................ 9-6
9-6 ELEVATION SYSTEM (THREE STAGE MAST)... 9-7
9-7 FREE LIFT CYLINDER (THREE STAGE MAST).. 9-8
9-8 SECONDARY LIFT CYLINDER
(THREE STAGE MAST)...................................... 9-10
9-9 TILT CYLINDER MOUNTING.............................. 9-11
9-10 TILT CYLINDER .................................................. 9-13
10-1 ELECTRICAL SYSTEM....................................... 10-2
10-2 ELECTRICAL PANEL.......................................... 10-3
10-3 TRANSMISSION, MOTOR, BRAKE ASSEMBLY 10-5
12-1 CONTROL ARM................................................... 12-2
12-2 CONTROL HEAD................................................. 12-6
12-3 DRIVE SYSTEM .................................................. 12-8
12-4 DRIVE ASSEMBLY............................................ 12-10
12-5 COMPARTMENT............................................... 12-12
12-6 FRAME............................................................... 12-14
12-7 LOAD WHEELS ................................................. 12-18
12-8 ELEVATION SYSTEM (TELESCOPIC)............. 12-20
12-9 ELEVATION SYSTEM (THREE STAGE MAST) 12-24
12-10LIFT CARRIAGE (TELESCOPIC)...................... 12-30
12-11LIFT CARRIAGE (THREE STAGE MAST) ........ 12-32
12-12CHAIN ASSEMBLY............................................ 12-34
12-13HYDRAULIC SYSTEM....................................... 12-36
12-14TILT SYSTEM.................................................... 12-38
12-15LIFT SYSTEM (TELESCOPIC).......................... 12-40
12-16LIFT SYSTEM (THREE STAGE MAST) ............ 12-42
12-17LIFT CYLINDER (TELESCOPIC) ...................... 12-44
12-18FREE LIFT CYLINDER
(THREE STAGE MAST) .................................... 12-46
12-19SECONDARY LIFT CYLINDER
(THREE STAGE MAST) .................................... 12-48
12-20TILT CYLINDER................................................. 12-50
12-21PUMP AND MOTOR.......................................... 12-52
12-22ELECTRICAL SYSTEM ..................................... 12-54
12-23ELECTRICAL PANEL ........................................ 12-56
12-24BATTERY ASSEMBLY ...................................... 12-58
12-25WIRE HARNESS ............................................... 12-60
12-26WIRING CABLES............................................... 12-62
LIST OF TABLES
Table Page TablePage
2-1 OPERATOR CHECKS ........................................... 2-2
3-1 MONTHLY AND QUARTERLY INSPECTION
AND SERVICE CHART.......................................... 3-1
3-2 RECOMMENDED LUBRICANTS........................... 3-4
3-3 LUBRICATION CHART ..........................................3-5
4-1 TROUBLESHOOTING CHART ..............................4-1
4-2 TRACTION CONTROLLER....................................4-6
4-3 STEERING CONTROLLER..................................4-11