Boschert CU - PROFI - Safety Device

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BOSCHERT

Tel.: + 49 / 07621 / 95 93 0

Fax: + 49 / 07621 / 55 184

infoak@boschert.de

www.boschert.de

Mattenstrasse 1

79541 Lörrach-Hauingen

Version: 05 / 2011Changes reserved

Mechanic

5.12 Safety device

Subassembly safety device 614 06009

protection of X-axis

Main Page

Table of Contents2
General Comments7
Introduction7
Contents of the Operating Manual8
Separate Documents9
Safety10
The Operating Personnel10
Clothing10
Personal Protective Equipment11
Intended Use11
Explanation of Symbols and Notices12
Symbols and Notices on Your Machine13
Dangers Caused by Non-Compliance with the Safety Notices16
Safety-Oriented Working17
The Safety Installations18
The Positions of the Safety Installations on Your Machine18
Individual Safety Installations19
Checking EMERGENCY-OFF Button, Interlock Switch and Light Barrier21
Follow the Instructions below When Erecting the Machine21
Behaviour in Case of Danger22
Dangers Caused by Electrical Energy22
Dangers Caused by the Hydraulic22
Dangers Caused by Noise Emission22
Dangers after Switching off the Machine23
Reversal of the Working Motion in Case of Emergency23
Firefighting24
Other Notices Concerning Dangers25
Unauthorised Conversion and Manufacture of Spare Parts25
Special Features of the Machine25
Product Surveillance26
Technical Data27
Characteristic Data27
Machine Data28
Dimensions28
Weights29
Punching Force29
Power Rating29
Workplace29
Air Supply29
Tel.: + 49 / 07621 / 95 93 029
Noise30
Emissions30
Description31
Mechanical Construction31
Designated Utilisation31
Operation Possibility31
Technical Data32
Transport and Assembly33
General Notices33
Erection Conditions33
Planning the Workspace34
Packaging of the Machine34
Intermediate Storage34
Transport of the Machine35
Transport Using a Crane35
Set up the Machine36
Connection of the Hydraulic-Unit37
Connection to the Electrical Network37
Connection to Compressed Air38
Testing the Machine Connection38
Survey39
Subassembly Inlet Side39
Subassembly Inlet Side40
Subassembly Outlet Side41
Subassembly Back Side42
Subassembly Outlet Side43
Roller Table44
Y-Axis45
Tool Box System46
Tool Box47
Station AMADA - a48
Reduction AMADA - B/A49
Station AMADA - B50
Cutting Station51
Clamping Arrangement Work Piece52
Punch Head53
Position Sensor54
X-Axis55
Pneumatical Tilting Table56
Clamp57
Safety Device58
Limit Switch Axis59
Infoak@Boschert.de Tel.: + 49 / 07621 / 95 9359
Limit Switch Y-Axis59
Limit Switch X-Axis60
Limit Switch Tilting Table61
Limit Switch Clamp61
Limit Stops Axes62
Sprayer63
Spray Assembly63
Setup of the Machine64
General Information64
The Operator´s Control on the Machine64
The Operator´s Control on the Control Cabinet64
The Operator´s Controls on the Control Desk65
The Foot Pedal for the Hydraulic Material Clamping65
Preparation of the Machine for Punching66
Providing a Punching Tool66
Insert the die66
Installation of AMADA - Station67
Preparation of the Machine for Cutting68
Providing a Cutting Tool68
Insert the die68
Insert the Cutting Punch68
Insert the CU-Flat69
Starting the Machine70
Stopping the Machine71
Restarting the Machine71
Maintenance72
Maintenance and Inspection72
General Information72
Maintenance and Inspection List73
Cleaning the Machine74
Auxiliary Agents and Their Use74
Lubrication75
Lubrication Points76
Lubrication Points X-Axis77
Lubrication Points y - Axis77
Lubrication Points Punch Head78
Lubrication Point Tool Box79
Lubrication Points Clamp79
Corrosion Prevention80
Notes on Corrosion Prevention Agents, Oils and Lubricants80
Disposal of Corrosion-Preventing Agents, Oil and Lubricants80
Hydraulic81
Tel.: + 49 / 07621 / 95 93 081
Fax: + 49 / 07621 / 5581
The Hydraulic Aggregate81
Oil Change82
Assembly of the Hydraulic Unit83
Assembly of the Tank Cover84
Assembly of the Machine85
Hydraulic Diagram86
Hydraulic - Parts List 614 0400487
Spare Parts List Hydraulic Hoses88
Pneumatik91
Assembly of the Pneumatic Unit92
Pneumatic Diagram Tilting Table and Sprayer 614 6001393
Pneumatic Diagram Sprayer94
Electronic95
Operating Elements95
Control Cabinet96
Electronic Diagram100
Drawings and Lists101
Subassemblys101
Space Required102
Space Required Rollter Table 3M102
Space Required Rollter Table 6M103
Subassembly Roller Race104
Parts List 614 02001 Roller Race105
Subassembly Roller Race106
Subassembly y - Axis107
Subassembly y - Axis - Detail108
Parts List 614 05032 y - Axis109
Tool Box111
Parts List 614 03021 Tool Box112
Subassembly Tool113
Parts List 314 03003 AMADA Station B113
Parts List 319 03001 Cutting Station113
Subassembly Clamping Arrangement Work Piece114
Parts List 614 05035 Clamping Arrangement Work Piece115
Subassembly Punch Head118
Infoak@Boschert.de119
Tel.: + 49 / 07621 / 95 93 0119
Subassembly Punch Head - Details119
Subassembly Punch Head - Details120
Parts List 614 03025 Punch Head121
Subassembly X-Axis124
Subassembly X-Axis Details125
Parts List 614 05033 X-Axis126
Subassembly Tilting Table128
Parts List 614 002002 Tilting Table129
Subassembly Clamp130
Parts List 614 05036 Clamp131
Subassembly Waste Stripper133
Parts List 614 06007133
Subassembly Safety Device134
Parts List 614 06005 Safety Device134
Subassembly Hydraulic Unit135
Parts List 614 04004 Hydraulic Unit Standard136
Parts List 614 04003 Hydraulic Unit Speed137
Spare Parts Management and After-Sales Service138
Spar Parts Management138
Spare Parts, Spare Parts Graphics138
Address for Spare Parts and After-Sales Service138
Notes on Our Products139

Boschert CU - PROFI - Safety Device

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