1-8 2002 Buell X1: Maintenance
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Steering head bearing adjustment
(1.17 STEERING HEAD BEARINGS)
I IIIILIIIILIIIILI Force to pull front wheel to center
4.5-6.5 ft-lbs (2.0-2.9 kg)
Lubricant
WHEEL BEARING GREASE (Part No. 99855-89)
Front fork oil (1.16 FRONT FORK)
PRO-LEVEL OIL GAUGE (Part No. B-59000A)
R Fork oil
HARLEY-DAVIDSON TYPE E
Fluid level
3.15 in. (80 mm) from top with fork fully compressed
Spark plugs (1.18 SPARK PLUGS) I R I R I R Spark plug type
No. 10R12
Spark plug gap
0.038-0.043 in. (0.97-1.09 mm)
Lubricant
LOCTITE ANTI-SEIZE LUBRICANT
Torque
11-18 ft-lbs (14.9-24.4 Nm)
Air cleaner filter (
1.19 AIR CLEANER FILTER) I R R R R R R Check more often in dusty conditions.
Throttle control grip sleeve, cables (2.24 THROTTLE CONTROL) I L L L L L L Check for damage and freeplay.
Front brake hand lever, throttle control cables, clutch control cable and
hand lever (Section 2)
L L L L L L L Check for damage and freeplay.
Operation of throttle controls (1.20 THROTTLE CABLES) IIIIIIIIIIIIII Controls must be smooth and not binding.
Engine idle speed (1.21 IGNITION TIMING) IIIIIIIIIIIIII Regular idle-
850-1050 RPM
Ignition timing (1.21 IGNITION TIMING)
HARNESS CONNECTOR TEST KIT (Part No. HD-41404)
I I I I I I
Fuel supply hoses and fittings for leaks IIIIIIIIIIII
Fuel Filter (4.39 INLINE FUEL FILTER) R See Section 4.
SERVICE OPERATIONS
AND SPECIAL TOOLS
P
R
E
R
I
D
E
5
0
0
MI
8
0
0
K
M
2
5
0
0
MI
4
0
0
0
K
M
5
0
0
0
MI
8
0
0
0
K
M
7
5
0
0
MI
1
2
0
0
0
K
M
1
0
0
0
0
MI
1
6
0
0
0
K
M
1
2
5
0
0
MI
2
0
0
0
0
K
M
1
5
0
0
0
MI
2
4
0
0
0
K
M
1
7
5
0
0
MI
2
8
0
0
0
K
M
2
0
0
0
0
MI
3
2
0
0
0
K
M
2
2
5
0
0
MI
3
6
0
0
0
K
M
2
5
0
0
0
MI
4
0
0
0
0
K
M
2
7
5
0
0
MI
4
4
0
0
0
K
M
3
0
0
0
0
MI
4
8
0
0
0
K
M
A
N
N
U
A
L
SERVICE DATA
Table Code:
A - Adjust.
I - Inspect, and if necessary, correct, adjust, clean or replace.
L - Lubricate with specified lubricant.
R - Replace or change.
T - Tighten to proper torque.
X - Perform.