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C7400
Cadex C7400 User Manual
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Lights (LEDs)
Light Status
Explanation
RUN (yellow)
On
Service in progress.
READY (green)
On
Service has completed; Battery has passed
the service.
Flashing
Cold battery. Service resumes when battery
warms up (code 12).
FAIL (red)
On
Battery failed.
Flashing
Hot battery. Service resumes when battery
cools (code 13).
All Flashing
randomly
System failed. Turn the analyzer off and then
on. Contact Cadex if the condition persists.
15
30
32
Table of Contents
Default Chapter
4
Safety Notices
4
Shock Hazard
9
Table of Contents
12
Chapter 1 Overview
17
Product Features
17
Connecting to Cadex Batteryshop
18
Chapter 2 Getting Started
19
Contents of the Box
19
Using this Manual
19
Conventions
21
Direction Keys
21
Symbols
21
Abbreviations and Acronyms
22
Commonly Used Terms
23
Chapter 3 Operating Principles
26
Components
26
Front LCD Display Interface
29
Lights (Leds)
31
Menu Structure
32
Battery Adapters
33
Chapter 4 Basic Battery Service
36
Chapter 5 Battery Service Programs
41
Basic Programs
41
Auto
42
Charge
43
Prime
43
Quicksort
44
Advanced Programs
46
Selfdch (Self-Discharge Test)
47
Life-Cycle
48
Dchonly (Discharge Only)
50
Extprime (Extended Prime)
51
Ohmtest
51
Runtime
53
Boost
54
Learn
56
Q-Learn (Quicklearn)
57
Quicktest
60
Custom 1, 2, 3, and 4
61
Battery Service Times
62
Chapter 6 C-Codes (Configuration Codes)
63
Basic C-Code Parameters
64
Program
64
Target Capacity
65
Chemistry
65
Battery Voltage (Volts)
65
Battery Rating (Mah)
66
C-Code Setup Name
66
Scaled C-Code
67
C-Code Matrix
67
Locked C-Code
67
Extended C-Code Parameters
67
Charge Rate
67
Discharge Rate
68
Trickle-Charge Rate (Nicd and Nimh Only)
69
Recondition Discharge Rate (Nicd and Nimh Only)
69
Temperature Sensing
69
Negative Slope (Nicd and Nimh Only)
70
End-Of-Discharge
70
End of Recondition (Nicd and Nimh Only)
71
Charge Method (Nicd and Nimh Only)
72
Maximum Standby Voltage (SLA and Li-Ion Only)
72
Maximum Charge Voltage (SLA and Li-Ion Only)
73
End of Charge (SLA and Li-Ion Only)
73
Default Extended C-Code Settings
73
Default Extended C-Code for Nicd Batteries
74
Default Extended C-Code for Nimh Batteries
74
Default Extended C-Code for SLA Batteries
75
Default Extended C-Code for Li-Ion Batteries
75
Default Extended C-Code for Li-Ph Batteries
75
Extended C-Code Settings for Special Cases
76
Intrinsically Safe Batteries
76
Hawker SLA Batteries
76
Gell SLA Batteries
77
Managing C-Codes
77
Select a C-Code
77
Display a C-Code
77
Change Target Capacity or Program
78
Create or Edit a C-Code
78
Add or Edit the C-Code Setup Name
80
Reset Extended C-Code to the Default Settings
80
Delete a C-Code
81
Copy a C-Code (Including Quicktest Matrix)
81
Copy All C-Codes (and Matrices) from One Adapter to Another
81
Chapter 7 System Setup and Options
83
Date and Time
83
Company Name
83
Sound Options
84
Voltage Display
85
Battery Service Counter
86
Connecting to Batteryshop or a Printer
87
Connecting to Batteryshop
87
Connecting Other Devices to the Serial Port
88
Security
90
Security Level Functions
90
Program Parameters
93
Starting Battery Service
93
Performing an Automatic Ohmtest
94
Optimizing Charge Time or Capacity
95
Termination Condition on Dt/Dt
95
Saving Program and Target Capacity Settings
96
Resuming Service after Power Failure
97
Short Key Functions
98
Recalibration Counter
98
Chapter 8 Reports and Labels
99
Automatically Print Reports or Labels (Auto-Print)
102
Automatic Report or Label Printing
102
Manually Print Reports and Labels
103
Chapter 9 Events and Data Logs
105
Logging Events
105
Setting up the Event Log
105
Using the Event Log
106
Logging Data
107
Sample Text Strings
110
Setting up the Data Log
112
Using the Data Log
114
Chapter 10 Custom Programs
116
Cycle 1 and Cycle 2
117
Test
118
IF Statements
118
THEN and else Statements
120
Phase Done
120
Creating and Editing Custom Programs
121
Sample Custom Program
123
Chapter 11 Services and Upgrades
125
Replacing the Primary (Input) Fuse
125
Upgrading the Firmware
126
Resetting the System
126
Cleaning the Analyzer
127
Chapter 12 System Calibration
128
Voltage Calibration
128
Servicing the Voltage Calibration Adapters
129
Adapter Calibration
129
Adapter Calibration Values
130
Acceptable Calibration Values for New Adapters
130
Chapter 13 Solving Problems and Getting Help
132
Troubleshooting
132
Manual Updates and Other References
136
Technical Support
137
Appendix A Messages and Warnings
139
Non-Coded Messages
140
By Code
141
By Detailed Message
145
Appendix B Charge Algorithms
164
Nicd and NIMH Batteries
164
SLA, Li-Ion and Li-Ph Batteries
166
Appendix C Specifications
168
Hardware
168
Appendix D Parts and Accessories
170
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Cadex C7400 Specifications
General
Brand
Cadex
Model
C7400
Category
Measuring Instruments
Language
English
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