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DMC SuperSigma2 User Manual

DMC SuperSigma2
97 pages
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SuperSigma2 ADM for
Permanent Magnets Synchronous motors
ADVANCED MANUAL V 1.5.6
This user manual details the features of the standard controller range:
PMS range 24-96V 250-600Arms
Preliminary information, we reserve the right to update and/or modify this manual at any time without prior notice.

Table of Contents

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DMC SuperSigma2 Specifications

General IconGeneral
BrandDMC
ModelSuperSigma2
CategoryEngine
LanguageEnglish

Summary

1 About this manual

1.1 References

Lists relevant documents and manuals for better understanding of settings.

1.2 How settings are numbered in this document

Explains the parameter labeling format (Mxx-yyz AAAAAAAAAAAA, "BBBBBBBBB").

1.3 How to correctly and time-efficiently setup a controller

Provides a step-by-step procedure for controller setup and tuning.

2 Control Connections

2.1 Light Wiring of PMS controller

Details the wiring for the PMS controller, including pin assignments and examples.

2.2 Selecting active Low or High digital inputs

Explains how to configure digital inputs as active low or active high for controller operation.

2.3 Use of Ohmic Potentiometers and Electronic Potentiometers

Discusses the use of potentiometers for control input and their configuration.

2.4 Power Wiring

Illustrates the power wiring diagram for the controller and motor connections.

3 Menu 1 "Adjustment"

3.1 Menu 1 “Traction Adjustments”

Details parameters for adjusting traction control for a comfortable driving experience.

3.2 Menu 1 “Pump Adjustments”

Covers parameters for adjusting pump control to optimize response and performance.

4 Menu 2 "Status"

4.1 STATUS TABLES

Presents tables showing controller status, drive/brake states, and limit information.

5 Menu 3 “Controller Setup”

5.1 Menu 3 “Controller Setup for Traction”

Configures basic controller settings for traction applications, including I/O and drive modes.

5.2 Menu 3 “Controller Setup for Pump”

Configures basic controller settings for pump applications, differing from traction setup.

6 PMS Motor Auto Tuning

6.1 Setting up auto tuning

Details the initial parameter setup required for the PMS motor auto-tuning process.

6.2 Menu 4 “PMS Motor Auto Tuning”

Lists parameters for configuring PMS motor auto-tuning, including sensor and motor characteristics.

6.3 Initiating auto tuning

Guides the user through the process of starting the auto-tuning procedure for PMS motors.

6.4 Auto tuning errors

Provides a list of possible auto-tuning errors and their descriptions for troubleshooting.

6.5 Recalculation

Explains the recalculation process after changing auto-tuning parameters.

6.6 Fine Motor Tuning

Offers guidance on fine-tuning motor parameters for torque, power, and speed.

7 Menu 5 “PMS Motor Setup”

8 Menu 6 "PMS Motor Advanced"

9 Menu 7 “Limits Setup”

10 Menu 8 “BDI” Battery Discharge Indicator

11 Menu 9 “CAN Bus Setup”

12 Diagnostics

12.1 Error Codes

Lists all error codes the controller can display, categorized by fault severity.

12.2 PMS Motor sub error codes

Provides specific sub error codes related to the PMS motor module for detailed diagnostics.

13 Use of Calibrator and PC interface

14 Available Application Notes and Manuals

15 Mechanical Drawings

15.1 SuperSigma2 Controllers

Shows mechanical dimensions and mounting details for different SuperSigma2 controller sizes.

16 Contact information

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