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Fagor
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CNC 8060
Installation Manual
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Installation manual
CNC 8060
CNC 8065
INTRODUCTION TO THE PLC.
3.
(R
EF
: 1402)
·227·
PLC resources.
Digital inputs
Digital outputs
Index
Inputs
Index
Outputs
Module 1.
1
I1...I16
33
O33...O48
Module 2.
33
I33...I48
81
O81...O96
Module 3.
97
I97...I112
49
O49...O64
Module 4.
113
I113...I128
- - -
- - -
226
228
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
About the Product
7
Declaration of Conformity
11
Declaration of Conformity
13
Version History
15
Safety Conditions
17
Warranty Terms
21
Material Returning Terms
23
CNC Maintenance
25
Chapter 1 Software Installation
27
Software Installation at the CNC
27
Work Modes and Software Protection at the CNC
29
Software Installation at the PC (Simulator)
32
Updating the Software Version
34
Software Update Since Previous Versions
35
Requirements before and after CNC Setup
36
Installation of Third-Party Software (CNC 8065 Only)
37
Software Configuration
38
MTB (Machine Tool Builder) Folder
39
USERS Folder
40
Chapter 2 Machine Parameters
43
Parameter Matching between the CNC and the Sercos Drive
43
Parameters to Verify before the Startup
45
General Machine Parameters
47
General Machine Parameters. Execution Channels
76
Machine Parameters for the Axes and Spindles
99
Machine Parameters for the Axes. Work Sets
131
Machine Parameters for JOG Mode
166
Example of How to Set the Handwheels and Jog Keys
171
Machine Parameters for the M Function Table
175
Machine Parameters for Kinetics
177
Definition of the Spindle Kinetics (Types 1 through 8)
181
Definition of the Table Kinetics (Types 9 through 12)
185
Definition of the Kinematics of the Spindle - Table (Types 13 through 16)
189
Definition of the Spindle Kinetics (Types 17 through 24)
193
Definition of the –C– Axis Kinematics (Types 41 through 42)
197
Definition of the –C– Axis Kinematics (Type 43)
199
Definition of the OEM Kinematics (Types 100 through 105)
200
Configuration of Angular Transformations
201
Machine Parameters for the Magazine
203
Chapter 7 Tool and Magazine Management
206
Types of Tool Magazine
206
Machine Parameters for HMI (Interface)
208
OEM Machine Parameters
214
Chapter 3 Introduction to the Plc
220
PLC Program
220
Modular Structure of the PLC Program
221
PLC Resources
223
Operation of a Timer
228
Monostable Mode. TG1 Input
230
Delayed Activation Mode. TG2 Input
232
Delayed Deactivation Mode. TG3 Input
234
Operation of a Counter
238
Chapter 4 Plc Programming
243
Directing Instructions
243
Consulting Instructions
247
Flank Detection Instructions
248
Comparing Instructions
249
Operators and Symbols
250
Action Instructions
251
Assignment Binary Instructions
252
Conditional Binary Instructions
253
Sequence Breaking Action Instructions
254
Arithmetic Action Instructions
255
Logic Action Instructions
257
Specific Action Instructions
259
Action Instruction of the Electronic Cam
262
Instructions for Independent Move: Positioning
264
Instructions for Independent Move: Synchronization
266
Instructions for Coordinate Latching Using a Probe or Digital Input
268
Summary Programming Commands
272
Chapter 5 Cnc-Plc Communication
276
Auxiliary –M– Functions
276
Special Considerations with the Multi-Spindle Option and Channels
277
Auxiliary –H– Functions
278
Special Considerations with the Multi-Spindle Option and Channels
279
Auxiliary –S– Function
280
Special Considerations with the Multi-Spindle Option and Channels
281
Transferring Auxiliary Functions -M-, -H
282
Synchronized Transfer
283
Non-Synchronized Transfer
284
Displaying PLC Errors and Messages
285
Chapter 6 Logic Cnc Inputs and Outputs
288
General Consulting Signals
288
Consulting Signals for Axes and Spindles
298
Consulting Signals for the Spindle
304
Consultation Signals of the Independent Interpolator
306
Tool Manager Consulting Signals
308
Keystroke Consulting Signals
310
General Modifiable Signals
314
Modifiable Signals for Axes and Spindles
323
Spindle Modifiable Signals
327
Modifiable Signals of the Independent Interpolator
331
Tool Manager Modifiable Signals
332
Keystroke Modifiable Signals
335
Types of Tool Magazine
343
Tool Table, Active Tool Table and Tool Magazine Table
345
Communication between Manager and PLC
346
Manager --> PLC Communication
347
PLC --> Manager Communication
348
Manager Emergency
350
Tool Monitoring
351
Variables Related to Tool Magazine Management
352
Tool Loading and Unloading from the Magazines
353
Magazine-Less System
354
Valid Operations and Marks Activated by the PLC with each One of Them
355
Detailed Description of the Operations of the Magazine
356
Basic PLC Programming
357
Communication between the PLC and the M06 Subroutine
363
Program of the M06 Subroutine
364
Basic PLC Programming
367
Synchronous Magazine Without Changer Arm
368
Detailed Description of the Operations of the Magazine
371
Communication between the PLC and the M06 Subroutine
374
Program of the M06 Subroutine
375
Basic PLC Programming
379
Synchronous Magazine with Changer Arm and 1 Claw
381
Valid Operations and Marks Activated by the PLC with each One of Them
382
Detailed Description of the Operations of the Magazine
384
Communication between the PLC and the M06 Subroutine
387
Program of the M06 Subroutine
388
Basic PLC Programming
393
Synchronous Magazine with Changer Arm and 2 Claws
395
Valid Operations and Marks Activated by the PLC with each One of Them
396
Detailed Description of the Operations of the Magazine
398
Communication between the PLC and the M06 Subroutine
401
Program of the M06 Subroutine
402
Basic PLC Programming
407
Asynchronous Magazine with Changer Arm
409
Valid Operations and Marks Activated by the PLC with each One of Them
410
Detailed Description of the Operations of the Magazine
412
Communication between the PLC and the M06 Subroutine
415
Program of the M06 Subroutine
416
Basic PLC Programming
422
Chapter 8 Key Codes
428
Example for Simulating the Keyboard from the PLC
428
Assigning Codes for a Spanish Keyboard
430
Chapter 9 Concepts
433
Configure the Name and Number of Axes and Spindles
433
Configure the Number of Axes and Spindles of the System
434
Configure the Number of Axes and Spindles of the Channels
435
Configuration Examples
436
Configure an Axis as Rotary Axis
446
Configure Two Axes as a Tandem Axis
449
Tandem Axis Configuration. Machine Parameters
450
Effect of the Preload
452
Tandem Axis Configuration. Block Diagram
454
Tandem Related Variables
456
Tandem Adjustment Procedure
457
Analog Axes
458
Configure 2 Axes with the same Feedback Input and Analog Output
460
Multi-Axis Management
461
Configuration of a Multi-Axis Group. Machine Parameters
463
Configuration of a Multi-Axis Group. the PLC Program Generates an Error
466
Changing the Set and the Gear at the CNC and at the Drive
467
Configuration Examples
468
Home Search
470
Home Search (Axes and Spindles)
472
Home Search (Gantry Axes)
475
Software Limits of the Axes
477
How to Set the Software Travel Limits
479
Set the Tolerance for an Axis Located at the Software Travel Limits
481
Configure a Handwheel as "Feed Handwheel
482
Configuration of the HSC Mode (High Speed Cutting)
484
Configuration of the HSC Mode
485
Influence of the Type of Acceleration and of the Filters in HSC Mode
488
Procedure for Analysis and Adjustment of the HSC
489
Summary of the Useful Variables to Analyze the HSC
492
The Loops and the Variables
497
Calculation of the Kinematics Dimensions
498
Swivel (Angular) Spindle. Calculation of the Dimensions Using a Probe
499
Swivel (Angular) Spindle. Calculation of the Dimensions Using a Dial Indicator
505
Rotary Table. Calculation of the Dimensions Using a Probe
509
How to Configure the Feature
513
Operation of the Jog Panels
518
Remote Openpcs (8065 CNC Only)
519
Assigning a Help Text to the Graphic Softkeys and to the CNC Status Icon
521
Remote Module RCS-S
522
Configure the Analog Outputs
523
Configuration of the Feedback Inputs
524
Parameter Setting Example
525
Chapter 10 Cnc Variables
527
Understanding How Variables Work
527
Accessing Numeric Variables from the PLC
529
Variables in a Single-Channel System
530
Variables in a Multi-Channel System
533
Variables Related to General Machine Parameters
536
Variables Related to the Machine Parameters of the Channels
557
Variables Related to Axis and Spindle Machine Parameters
580
Variables Related to the Sets of Machine Parameters
617
Variables Related to Machine Parameters for JOG Mode
671
Variables Related to Machine Parameters for M Functions
675
Variables Related to Kinematic Machine Parameters
677
Variables Related to Machine Parameters for the Tool Magazine
681
Variables Related to OEM Machine Parameters
684
Variables Associated with the Status and Resources of the PLC
686
PLC Consulting Logic Signals; General
690
PLC Consulting Logic Signals; Axes and Spindles
701
PLC Consulting Logic Signals; Spindles
706
PLC Consulting Logic Signals; Independent Interpolator
708
PLC Consulting Logic Signals; Tool Manager
710
PLC Consulting Logic Signals; Keys
713
PLC Modifiable Logic Signals; General
714
PLC Modifiable Logic Signals; Axes and Spindles
722
PLC Modifiable Logic Signals; Spindles
728
PLC Modifiable Logic Signals; Independent Interpolator
730
PLC Modifiable Logic Signals; Tool Manager
731
PLC Modifiable Logic Signals; Keys
736
Variables Related to the Machine Configuration
737
Variables Related to Volumetric Compensation
745
Variables Associated with the Mechatrolink Bus
746
Variables Related to Synchronized Switching
748
PWM Related Variables
749
Variables Related to Cycle Time
751
Variables Associated with the Feedback Inputs for Analog Axes
753
Variables Associated with the Analog Inputs and Outputs
755
Variables Related to the Change of Gear and Set of the Sercos Drive
758
Variables Related to Loop Adjustment
759
Variables Related to the Loop of the Axis or of the Tandem Spindle
767
Variables Related to User Tables (Zero Offset Table)
769
Variables Related to User Tables (Fixture Table)
774
Variables Related to User Tables (Arithmetic Parameters Table)
776
Variables Related to the Position of the Axes
780
Variables Related to Spindle Position
786
Feedrate Related Variables
788
Variables Associated with Acceleration and Jerk on the Tool Path
793
Variables Related to Managing the Feedrate in HSC Mode
794
Variables Related to Spindle Speed
798
Variables Associated with the Tool Manager
806
Variables Related to the Active Tool and to the Next One
810
Variables Associated with any Tool
822
Variables Associated with the Tool Being Prepared
831
Variables Related to Jog Mode
839
Variables Related to the Programmed Functions
845
Variables Related to the Electronic Cam
872
Variables Related to the Independent Axes
874
Variables Associated with the Virtual Tool Axis
881
Variables Defined by the User
882
General Variables of the CNC
883
Variables Related to CNC Status
886
Interface Related Variables
895
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