Flamic SF600 - Default Chapter; Table of Contents

FLAMIC S.R.L. 5 Via dell’Artigianato, 36035 Marano Vicentino (Vicenza) - Italy
2
Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) – Ed. 10/2016
Rev.02 10/2017
All rights reserved. Reproduction in whole or in part of this manual is prohibited.
TABLE OF CONTENTS
EC DECLARATION OF CONFORMITY .................................................................................................................................... 4
1 INTRODUCTION ............................................................................................................................................................. 5
1.1 FOREWORD............................................................................................................................................................... 5
1.2 INSTRUCTIONS AND GENERAL PRECAUTIONS .................................................................................................... 6
1.3 MAIN CIRCUMSTANCES IN WHICH THE COMPANY DISCLAIMS LIABILITY ........................................................ 6
1.4 TERMINOLOGY ......................................................................................................................................................... 7
1.5 VALIDITY OF THE CE MARKING AND EC DECLARATION OF CONFORMITY ...................................................... 8
2 CHARACTERISTICS OF THE MACHINE ....................................................................................................................... 9
2.1 DESCRIPTION AND INTENDED USE ....................................................................................................................... 9
2.2 MACHINE MODELS AND VERSIONS ..................................................................................................................... 11
2.3 CUTTING UNIT ST600 (OPTIONAL) ........................................................................................................................ 11
2.4 CONTROL DEVICES ................................................................................................................................................ 12
2.5 ROLLING THICKNESS ADJUSTMENT LEVER (HANDLE) ..................................................................................... 13
2.6 MAIN TECHNICAL SPECIFICATIONS ..................................................................................................................... 14
2.7 IDENTIFICATION PLATE ......................................................................................................................................... 16
3 INSTALLATION AND USE ........................................................................................................................................... 17
3.1 INSTRUCTIONS REGARDING THE PLACE OF INSTALLATION ........................................................................... 17
3.2 TRANSPORT, HANDLING AND POSITIONING ...................................................................................................... 17
3.3 ELECTRICAL CONNECTIONS ................................................................................................................................ 19
3.4 INSTALLING/REMOVING THE TABLES OF A SHEETING MACHINE (MOD. SF600) ........................................... 20
3.4.1 INSTALLING A TABLE (MOD. SF600) ................................................................................................................ 20
3.4.2 REMOVING A TABLE (MOD. SF600) ................................................................................................................. 21
3.5 LIFTING AND LOWERING THE INTERLOCKED GUARDS .................................................................................... 22
3.5.1 MOD. SF450........................................................................................................................................................ 22
3.5.2 MOD. SF500 AND SF600 ................................................................................................................................... 22
3.6 PLACING THE BENCHES IN THE WORK POSITION OR RAISING THEM WHEN NOT IN USE .......................... 23
3.6.1 MOD. SF450........................................................................................................................................................ 23
3.6.2 MOD. SF500........................................................................................................................................................ 24
3.6.3 MOD. SF600........................................................................................................................................................ 25
3.7 MOD. SF450B: POSITIONING AND FASTENING THE MACHINE ON THE TROLLEY (OPTIONAL) .................... 26
3.8 UNDER-TABLE AND CENTRAL DUST AND RESIDUE COLLECTION TRAY(S) ................................................... 26
3.9 CATCH PANS FOR COLLECTING THE DOUGH SHEET THAT IS TOO LONG FOR THE CONVEYORS ............ 27
3.10 CUTTING UNIT (only for SF600V with bench lengths of 1400 mm or greater) ......................................................... 28
3.10.1 INSTALLING AND POSITIONING THE CUTTING UNIT .................................................................................... 28
3.10.2 DISABLING THE CUTTING UNIT ....................................................................................................................... 29
3.10.3 ADJUSTING THE FORCE EXERTED ON THE BENCH BY THE CUTTING ROLLERS .................................... 30
3.10.4 REMOVING / INSTALLING THE CUTTING ROLLERS ...................................................................................... 30
3.10.5 REMOVING THE CUTTING UNIT ....................................................................................................................... 31
3.11 OPERATION AND USE ............................................................................................................................................ 32
3.11.1 GENERAL INFORMATION FOR USE ................................................................................................................ 32
3.11.2 SWITCHING THE MACHINE ON AND OFF ....................................................................................................... 33
3.11.3 PREPARING THE MACHINE .............................................................................................................................. 33
3.11.4 USING THE MACHINE AS A SHEETER ............................................................................................................ 33
3.11.5 USING THE MACHINE FOR PRODUCING DOUGH SHAPES FROM THE ROLLED SHEET........................... 33
3.12 PUTTING THE MACHINE TEMPORARILY OUT OF SERVICE AND STORING IT ................................................. 34
3.13 TRAINING OF PERSONNEL ASSIGNED TO THE MACHINE ................................................................................. 34
4 MAINTENANCE ............................................................................................................................................................ 35
4.1 FOREWORD............................................................................................................................................................. 35
4.2 MAINTENANCE AND PERIODIC CHECKS ............................................................................................................. 35
4.3 DRIVE BELT TENSION ADJUSTMENT AND REPLACEMENT ............................................................................... 35
4.3.1 GENERAL RULES FOR CHECKING THE TENSION OF A DRIVE BELT .......................................................... 35
4.3.2 SHEETER MOD. SF450 ...................................................................................................................................... 36
4.3.3 SHEETER MOD. SF500 - SF600 ........................................................................................................................ 37
4.4 ADJUSTING THE TENSION AND CENTRING OF THE CONVEYOR BELTS......................................................... 38
4.5 REMOVING/INSTALLING THE SCRAPERS ............................................................................................................ 39
4.5.1 UPPER ROLLER SCRAPERS ............................................................................................................................ 39
4.5.2 LOWER ROLLER SCRAPERS ........................................................................................................................... 40
4.5.2.1 MOD. SF450 .................................................................................................................................................... 40
4.5.2.2 MOD. SF500 .................................................................................................................................................... 41
4.5.2.3 MOD. SF600 .................................................................................................................................................... 42
4.6 REPLACING THE CONVEYOR BELTS ................................................................................................................... 43
4.6.1 SHEETER MOD. SF450 and sf500 ..................................................................................................................... 43
4.6.2 SHEETER MOD. SF600 ...................................................................................................................................... 50
4.7 REPLACING A DRIVE CHAIN .................................................................................................................................. 50
4.8 ELECTRICAL SYSTEM MAINTENANCE ................................................................................................................. 51
4.9 REPLACING THE MICRO SWITCHES OF THE INTERLOCKED GUARDS ........................................................... 51
4.10 CLEANING................................................................................................................................................................ 52
4.11 POSSIBLE FAILURES AND / OR FAULTS .............................................................................................................. 53
4.12 SPARE PARTS ......................................................................................................................................................... 53
4.13 PROLONGED STOP OR TAKING THE MACHINE OUT OF SERVICE ................................................................... 53