150718 PLYFLY rev A_GoKart | Aug ust 7, 2 015 5 :08 PM
11. Insert 1/2” clutch key through the center of the clutch.
12. Using an Allen wrench tighten the set screws.
‒ 2 set screws.
‒ Total of 2 screws.
Note the locations of the 3 set screws.
13. Using a wrench, tighten the hex head cap screw
assembled with a lock washer and a fender washer to
secure the clutch.
‒ Tighten hex head cap screw until the lock washer is
compressed.
‒ If necessary, pull the starter cord to prevent the
crankshaft from rotating while tightening.
Note the order of the assembled hardware.
14. Slide the chain, over both sprockets.
‒ Be sure to align the clutch sprocket with the
drive shaft sprocket vertically.
15. Connect the chain by sliding the posts of the master link
into the holes located at the ends of the chain.
Note the order of the assembled hardware.
16. Add the master link plate.
Note the order of the assembled hardware.
17. Secure the master link, using the retaining clip; snapping
it into place.
Note the order of the assembled hardware.
18. Tension the chain.
‒ Slide the engine forward until chain is taut.
19. Secure the engine in place using the bolts located on
part 50.
20. Test the rear wheel drive by spinning the drive shaft.
‒ Be sure the shaft can spin freely with the chain.
21. For instructions on how to install the throttle control cable
‒
2.5 HP MODEL continue to step 22.
‒
4.0 HP MODEL continue to step 26.
2
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10 Putting the go‑kart together