FRC Turbofoam TFC100 - Operational Test; Pre-Operation Checks

TFC100 Rev180215
36
OPERATIONAL TEST
This procedure is to be performed after installation or maintenance when components have been disconnected.
The water pump is not operated during the Operational Test.
Pre-Operation Checks
Do the following checks before the operation test.
Programming Checks
Verify that the required program functions (P100 and P300 codes) have been set.
Electrical Checks
Control module connectors are tight and cables secure.
TankVison or oat switch connections are tight, waterproofed, and cables secure.
Foam pump control connectors are tight, cables secure, and RPM sensor is connected.
Foam pump control, pump motor, and input power cable connections are tight, rubber terminal covers
installed, and wire size is correct for motor maximum current rating.
Electric ABF selector valve connectors are tight and cables secure. (If installed.)
Manual ABF selector or ush valve connections are tight, waterproofed, and cables secure. (If installed.)
Flow sensor connector is tight and cable secure.
Routing of all cables and wires is free from rubbing, pinching, or damage from heat and other equipment.
Plumbing Checks
Foam tank check valves are secure and installed for correct direction of ow.
Electric ABF selector hose and ttings are tight, input and output hoses are correct. (If installed.)
Manual ABF selector hose and ttings are tight, input and output hoses are correct. (If installed.)
Flush valve hose connections and ttings are tight, input and output hoses are correct. (If installed.)
Foam pump assembly hose connections and ttings are tight, input and output hoses are correct.
Check valve injector installed for correct direction of ow, hose and ttings are tight, and is located to
supply concentrate into the water ow.
Flow sensor is aligned correctly, seated, and retainer cap is tight.
Ensure check valves and strainers are installed for correct direction of ow and strainer caps are tight
Mechanical Checks
Foam concentrate pump oil level is even with the line in the site glass. Use manufacturer recommended
oil: Triplex Plunger Pump Crankcase Oil - # AR64516 to ll.
Foam concentrate pump red shipping plug removed and replaced with the yellow vented cap/dip stick.
Calibration bypass valve position.
Foam tank shutoff valve position.
Manual ABF selector valve position.