Frick QUANTUM - Overview of Operator Interface

QUANTUM
™
HD COMPRESSOR CONTROL PANEL
MAINTENANCE
090.040-M (NOV 2016)
Page 2
CONTENTS
SECTION 1 - CONTROL SYSTEM
INTRODUCTION ................................................................6
CONTROL PANEL ENCLOSURE ............................................6
GENERAL INFORMATION ....................................................6
WHAT TO DO BEFORE CALLING THE FACTORY .................. 7
SECTION 2 - QUANTUM
™
HD OPERATOR INTERFACE
DESCRIPTION ...................................................................10
DISPLAY ASSEMBLY .........................................................10
TOUCHSCREEN DESCRIPTION .......................................... 11
USING AN EXTERNAL USB STYLE
KEYBOARD OR MOUSE ...............................................11
SECTION 3 - Q5 PROCESSOR BOARD & INTERFACE
INTRODUCTION ................................................................14
FEATURES ........................................................................14
WHAT SHOULD OCCUR WHEN APPLYING POWER ...........14
WHAT IF THE OPERATING
STATUS SCREEN IS NOT SHOWN.................................14
BATTERY FUNCTION AND REPLACEMENT ........................ 15
INTERFACE BOARD DESCRIPTION .................................... 15
Q5 PROCESSOR BOARD JUMPERS, LED’S AND
CONNECTORS ..............................................................17
SECTION 4 - POWER SUPPLY
DESCRIPTION ...................................................................22
POWER DISTRIBUTION .....................................................22
MEASURING VOLTAGES ....................................................22
POWER SUPPLY REPLACEMENT .......................................23
SECTION 5 - DIGITAL BOARD
INFORMATION .................................................................. 26
DIGITAL BOARD DESCRIPTION .........................................26
COMMUNICATIONS LED'S ................................................26
CONNECTIONS TO THE QUANTUM™ HD..........................26
LOGIC VOLTAGE (POWER) LED .........................................26
ACTIVE LED ...................................................................... 27
DIGITAL INPUTS ................................................................27
DIGITAL OUTPUTS ............................................................ 27
CHECKING THE DIGITAL INPUTS AND OUTPUTS ..............27
FUSE TESTING AND REPLACEMENT .................................28
INPUT AND OUTPUT MODULE TESTING
AND REPLACEMENT ....................................................28
TROUBLESHOOTING AN OUTPUT .....................................28
TROUBLESHOOTING AN INPUT ........................................28
REPLACING A DEFECTIVE DIGITAL BOARD .......................28
DIGITAL BOARD SETTINGS ...............................................31
SECTION 6 - 614 ANALOG BOARD
OVERVIEW .......................................................................34
ANALOG BOARD DESCRIPTION ........................................34
COMMUNICATIONS LED’S ................................................34
CONNECTIONS TO THE QUANTUM™ HD..........................34
LOGIC VOLTAGE (POWER) LED’S ......................................34
ACTIVE LED ...................................................................... 35
ANALOG INPUTS ..............................................................35
ANALOG OUTPUTS ...........................................................36
TROUBLESHOOTING THE
ANALOG INPUTS AND OUTPUTS .................................36
REPLACING A DEFECTIVE ANALOG BOARD ......................36
PHD VIBRATION ANALYSIS ............................................... 37
CURRENT TRANSFORMER (MOTOR AMPS) ......................38
ANALOG BOARD SETTINGS .............................................. 41
SECTION 7 - SERVICE SCREENS
SERVICE - OIL PUMP ....................................................... 44
SERVICE - MAINTENANCE (FACTORY) ..............................45
SERVICE - MAINTENANCE (USER DEFINED) .....................46
SERVICE - COMMUNICATIONS .........................................47
SERVICE - DIAGNOSTICS .................................................48
SERVICE - SOFTWARE .....................................................49
STATUS - VYPER INFO ..................................................... 52
STATUS - FILTER INFO ......................................................52
STATUS - PANEL (ANALOG) ..............................................53
STATUS - PANEL (DIGITAL) ............................................... 53
STATUS - PANEL (COMMS 1-3) ........................................54
STATUS - PANEL (IO COMMS) ..........................................54
STATUS - PANEL (COMM 1-3 LOG) ...................................55
STATUS - PANEL (IO COMMS LOG) ..................................55
STATUS - PANEL (MODBUS TCP LOG) ..............................56
STATUS - DBS STARTER INFO .......................................... 56
CONFIGURATION - DRIVE (MOTOR) .................................57
ABOUT .............................................................................57
SECTION 8 - TROUBLESHOOTING
TROUBLESHOOTING CHART FOR FRICK
®
QUANTUM
™
HD
CONTROL PANEL ........................................................ 60
SECTION 9 - QUANTUM
™
HD DRAWINGS
QUANTUM
™
HD DRAWINGS..............................................65
SECTION 10 - TABLES
TABLES ........................................................................... 111
SECTION 11 - REPLACEMENT PARTS LIST
CONTROL PANEL REPLACEMENT PARTS LIST ................ 113
REMANUFACTURED PARTS ............................................ 114