Fronius MIG/MAG - Page 5

5
EN
Fitting the TPS/i welding system to a conventional robot ..................................................................... 83
Optimum hosepack arrangement.......................................................................................................... 84
Fitting the SplitBox ..................................................................................................................................... 85
Fitting the wirefeeder holder ................................................................................................................. 85
Fitting the SB 500i R............................................................................................................................. 85
Fitting the SB 500i R (left variant)......................................................................................................... 85
Fitting the SB 60i R to the robot............................................................................................................ 86
Fitting the SB 60i R to the balancer ...................................................................................................... 86
Mounting the SB 60i R on the wall........................................................................................................ 87
Fitting the TPSi wire buffer......................................................................................................................... 88
Fitting the TPSi wire buffer.................................................................................................................... 88
Fitting the CrashBox /i to the robot ............................................................................................................ 89
Fitting the CrashBox /i to the robot ....................................................................................................... 89
Installing the CrashBox/i Dummy on the robot...................................................................................... 90
Preparing the WF Robacta Drive and fitting to a conventional robot ......................................................... 92
Fitting the gas-saver nozzle.................................................................................................................. 92
Fitting the hosepack to the WF Robacta Drive (conventional).............................................................. 93
Fitting the WF Robacta Drive to the CrashBox (conventional) ............................................................. 94
Fitting the inner liner inside the torch body ........................................................................................... 94
Fitting the welding torch to the WF Robacta Drive (conventional)........................................................ 96
Fitting the interconnecting hosepack ......................................................................................................... 97
Fitting the standard interconnecting hosepack to the robot .................................................................. 97
Connecting the extension hosepack..................................................................................................... 97
Connecting the SplitBox to the system components.................................................................................. 99
Safety.................................................................................................................................................... 99
General ................................................................................................................................................. 99
Connecting the SplitBox to the system components............................................................................. 99
Fitting the inner liner (unreeling wirefeeder - SplitBox SB 500i R)........................................................ 100
Fitting the inner liner (SplitBox - WF 25i with internal inner liner) ......................................................... 101
Fitting the inner liner (unreeling wirefeeder- WF Robacta Drive with external wirefeeding hose) ........ 102
Fitting the inner liner (wire buffer - WF Robacta Drive with external wirefeeding hose) ....................... 102
Fitting the inner liner (unreeling wirefeeder - wire buffer) ..................................................................... 103
Fitting the inner liner (unreeling wirefeeder - SplitBox SB60i) .............................................................. 104
Fitting the inner liner inside the torch hosepack.................................................................................... 105
Connecting the torch hosepack to the SplitBox SB 60i R..................................................................... 106
Connecting the control line to the wire buffer........................................................................................ 107
Fitting the unreeling wirefeeder.................................................................................................................. 108
Fitting the unreeling wirefeeder............................................................................................................. 108
Installation - PAP 109
Fitting the welding system to a PAP robot ................................................................................................. 111
Safety.................................................................................................................................................... 111
Fitting the TPS/i welding system to a PAP robot .................................................................................. 111
Maximum axis rotation .......................................................................................................................... 112
Fitting the SplitBox ..................................................................................................................................... 113
Fitting the SB 500i R PAP..................................................................................................................... 113
Fitting the TPSi wire buffer......................................................................................................................... 114
Fitting the TPSi wire buffer.................................................................................................................... 114
Installing the CrashBox Drive /i PAP on the robot ..................................................................................... 115
Installing the CrashBox on the robot..................................................................................................... 115
Installing the CrashBox/i Dummy on the robot...................................................................................... 116
WF Robacta Drive...................................................................................................................................... 118
Fitting the gas-saver nozzle.................................................................................................................. 118
Fitting the hosepack to the WF Robacta Drive ..................................................................................... 118
Fitting the WF Robacta Drive to the robot............................................................................................. 119
Fitting the inner liner inside the torch body ........................................................................................... 121
Fitting the welding torch to the WF Robacta Drive................................................................................ 122
Fitting the interconnecting hosepack ......................................................................................................... 124
Fitting the PAP interconnecting hosepack to the robot......................................................................... 124
Connecting the extension hosepack..................................................................................................... 125
Connecting the SplitBox to the system components.................................................................................. 126
Safety.................................................................................................................................................... 126
General ................................................................................................................................................. 126