Fronius MIG/MAG - Page 6

6
Connecting the SplitBox to the system components............................................................................. 126
Fitting the inner liner (unreeling wirefeeder - SplitBox SB 500i R)........................................................ 127
Fitting the inner liner (SplitBox - WF 25i with internal inner liner) ......................................................... 128
Fitting the inner liner (unreeling wirefeeder - wire buffer) ..................................................................... 129
Fitting the inner liner (wire buffer - WF Robacta Drive with internal wirefeeding hose) ........................ 130
Connecting the control line to the wire buffer........................................................................................ 130
Start-up 133
Inserting/replacing feed rollers................................................................................................................... 135
General ................................................................................................................................................. 135
4-roller drive: Inserting/replacing feed rollers........................................................................................ 135
2-roller drive: Inserting/replacing feed rollers........................................................................................ 136
Inserting/replacing the WF 25i Robacta Drive feed rollers.................................................................... 137
Inserting/replacing the WF 60i Robacta Drive CMT feed rollers........................................................... 139
Feeding in the wire electrode..................................................................................................................... 142
Insulated routing of wire electrode to wirefeeder .................................................................................. 142
Feeding in the wire electrode................................................................................................................ 142
Setting the contact pressure for the WF 25i Robacta Drive.................................................................. 143
Setting the contact pressure for the WF 60i Robacta Drive CMT......................................................... 144
Start-up ...................................................................................................................................................... 145
Requirements........................................................................................................................................ 145
General ................................................................................................................................................. 145
Troubleshooting, maintenance and disposal 147
Troubleshooting ......................................................................................................................................... 149
Safety.................................................................................................................................................... 149
Fault diagnosis...................................................................................................................................... 149
Care, maintenance and disposal ............................................................................................................... 153
General ................................................................................................................................................. 153
Safety.................................................................................................................................................... 153
Every start-up........................................................................................................................................ 153
Special care of O-rings ......................................................................................................................... 154
Whenever the welding torch or torch hosepack is changed ................................................................. 154
Changing the torch hosepack, changing the interconnecting hosepack............................................... 154
Every 6 months ..................................................................................................................................... 154
Recognising faulty wearing parts.......................................................................................................... 155
Replacing the WF 25i Robacta Drive clamping lever............................................................................ 155
Replacing the WF 60i Robacta Drive CMT clamping lever................................................................... 156
Replacing the WF Robacta Drive gas-saver nozzle ............................................................................. 156
Replacing the SB 60i R inner liner........................................................................................................ 157
Replacing the TPSi wire buffer wire guide............................................................................................ 159
Changing the direction of operation of the TPSi wire buffer ................................................................. 160
Replacing the TPSi wire buffer lever..................................................................................................... 161
Fitting wearing parts to the torch body.................................................................................................. 162
Fitting wearing parts to the torch body - MTW 700 i ............................................................................. 162
Removing the CrashBox PAP from the robot ....................................................................................... 163
Disposal ................................................................................................................................................ 164
Technical data 165
SB 500i R, R left variant, PAP ................................................................................................................... 167
SB 500i R, R left variant, PAP .............................................................................................................. 167
SB 60i R..................................................................................................................................................... 168
SB 60i R................................................................................................................................................ 168
CrashBox /i ................................................................................................................................................ 169
CrashBox /i ........................................................................................................................................... 169
PushPull hosepack .................................................................................................................................... 171
General ................................................................................................................................................. 171
Gas-cooled PushPull hosepacks .......................................................................................................... 171
Water-cooled PushPull hosepacks ....................................................................................................... 172
WF 25i Robacta Drive................................................................................................................................ 174
WF 25i Robacta Drive /G ...................................................................................................................... 174