Fronius Robacta TC 1000 User Manual

Before commissioning 42
Operators, maintenance personnel 42
Setup regulations 42
Compressed air supply specifications 42
Mains connection 42
Bolting the Robacta TC 1000 to the underlying surface (foundation) 44
Bolting the Robacta TC 1000 together with installation stand to the underlying surface
(foundation)
44
Screw the base unit and cleaning unit to the underlying surface (foundation) and connect
them to each other
45
Installation instructions 45
Screw the base unit and cleaning unit P. to the underlying surface (foundation) and con-
nect them to each other
45
Bolting the base unit and cleaning unit S. to the underlying surface (foundation) and con-
necting them to each other
46
Installing the wire cutter 48
Installing the wire cutter on the Robacta TC 1000 48
Fitting the wire cutter to cleaning unit S 48
Fitting the wire cutter to cleaning unit P 49
Maximum wire diameter 49
How the mechanically controlled wire cutter works 49
How the electrically-controlled wire cutter works 50
Filling the dipping bowl with parting agent 51
Filling the dipping bowl with parting agent 51
Installing and commissioning the parting agent nebuliser (only for Robacta TC 1000) 52
Installing the parting agent nebuliser on the Robacta TC 1000 52
Starting up the parting agent nebuliser 53
Starting up the parting agent nebuliser V 54
Robacta TC 1000: Installing parting agent nebuliser V 54
Cleaning unit S.: Installing parting agent nebuliser V 54
Cleaning unit P.: Installing parting agent nebuliser V 55
Filling the "Robacta Reamer" parting agent container with parting agent 56
Connecting the 'Robacta Reamer' parting agent container (10 litres) to the cleaning
device
57
Fitting and using the fill-level control sensor 59
General 59
Controls and indicators on the sensor 59
Installation adapter borehole dimensions 59
Fitting the fill-level control sensor 60
Calibrating the empty state 61
Calibrating the full state 61
Locking/unlocking the fill-level control sensor 62
Electrical connection 62
Starting up the cleaning device 63
General 63
Prerequisites for start-up 63
Welding torch cleaning position when using Robacta TC 1000 TwinCompact 63
Cleaning programme 65
Overview of program sequence with dipping bowl 65
Overview of program sequence with parting agent nebuliser 65
Overview of program sequence with parting agent nebuliser and dipping bowl 65
Cooling welding torch in the dipping bowl - detailed description 65
Cleaning the gas nozzle tip - detailed description 66
Cleaning the nozzle fitting - detailed description 66
Spraying parting agent - detailed description 67
Cleaning program sequence with dipping bowl 68
Cleaning program sequence with parting agent nebuliser 69
Troubleshooting, maintenance and disposal 71
Safety 73
Safety 73
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Fronius Robacta TC 1000 Specifications

General

Brand	Fronius
Model	Robacta TC 1000
Category	Controller
Language	English