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Contents
Safety rules ................................................................................................................................................ 11
Explanation of safety symbols .............................................................................................................. 11
General ................................................................................................................................................. 11
Proper use ............................................................................................................................................ 12
Environmental conditions...................................................................................................................... 12
Obligations of the operator.................................................................................................................... 12
Obligations of personnel ....................................................................................................................... 13
Mains connection .................................................................................................................................. 13
Protecting yourself and others .............................................................................................................. 13
Noise emission values .......................................................................................................................... 14
Danger from toxic gases and vapours .................................................................................................. 14
Danger from flying sparks ..................................................................................................................... 15
Risks from mains current and welding current...................................................................................... 15
Meandering welding currents................................................................................................................ 16
EMC Device Classifications .................................................................................................................. 16
EMC measures ..................................................................................................................................... 17
EMF measures...................................................................................................................................... 17
Specific hazards.................................................................................................................................... 17
Factors affecting welding results........................................................................................................... 19
Danger from shielding gas cylinders..................................................................................................... 19
Safety measures at the installation location and during transport ........................................................ 19
Safety measures in normal operation ................................................................................................... 20
Commissioning, maintenance and repair.............................................................................................. 21
Safety inspection................................................................................................................................... 21
Disposal ................................................................................................................................................ 21
Safety symbols...................................................................................................................................... 22
Data protection...................................................................................................................................... 22
Copyright............................................................................................................................................... 22
General information 23
General ...................................................................................................................................................... 25
Device concept ..................................................................................................................................... 25
Functional principle ............................................................................................................................... 25
Field of application ................................................................................................................................ 25
System components .................................................................................................................................. 26
General ................................................................................................................................................. 26
Overview ............................................................................................................................................... 26
Control elements and connections 27
Description of the control panels................................................................................................................ 29
General ................................................................................................................................................. 29
Safety.................................................................................................................................................... 29
MagicWave Comfort control panel........................................................................................................ 29
TransTig Comfort control panel ............................................................................................................ 31
Connections, switches and mechanical components ................................................................................ 33
MagicWave2200 Comfort ..................................................................................................................... 33
MagicWave2500 / 3000 Comfort .......................................................................................................... 34
MagicWave4000 Comfort ..................................................................................................................... 35
TransTig2200 Comfort .......................................................................................................................... 36
TransTig2500 / 3000 Comfort ............................................................................................................... 37
TransTig4000 Comfort .......................................................................................................................... 38
Installation and commissioning 39
Minimum equipment needed for welding task............................................................................................ 41
General ................................................................................................................................................. 41
TIG AC welding..................................................................................................................................... 41
TIG DC welding..................................................................................................................................... 41
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