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Galil DMC-21x3 - User Manual

Galil DMC-21x3
118 pages
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USER MANUAL / COMMAND REFERENCE
Manual Rev. 1.0m
Galil Motion Control, Inc.
270 Technology Way
Rocklin, California 95765
Phone: (916) 626-0101
Fax: (916) 626-0102
E-mail Address: support@galilmc.com
URL: www.galilmc.com
Rev 12/08
DMC-21x3
Amplifiers
& Accessories

Table of Contents

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Galil DMC-21x3 Specifications

General IconGeneral
ModelDMC-21x3
Number of Axes1 to 8
Processor32-bit RISC
Digital I/O8 inputs, 8 outputs
Communication InterfaceEthernet, RS232
Power Supply24V DC
DRAM512 KB
Analog Inputs8 inputs
Operating SystemProprietary
Operating Temperature0°C to 50°C
Humidity20% to 95% non-condensing
Programming LanguageGalil language (similar to BASIC)

Summary

Chapter 1 Overview

Introduction to Chapter 1

Provides an overview of the DMC-21x3 series controllers and daughterboard modules.

DC to DC Option

Details the optional DC-to-DC converter for powering the controller.

Pinout for DC Power Connector

Describes the pin configuration for the J99 4-pin Molex DC power connector.

DC to DC Pass Through

Explains how DC power can be shared between amplifier daughter boards and the controller.

Module Types Overview

Lists and describes available servo drives, stepper drives, and non-amplifier modules.

Cables for Daughterboards

Details available cables for connecting daughterboards to motion controllers.

Chapter 2 SR-19900 Shunt Regulator

Introduction to SR-19900

Introduces the SR-19900 shunt regulator module for voltage regulation applications.

SR-19900 Layout

Diagram showing the physical layout and dimensions of the SR-19900 module.

SR-19900 Pinout

Details the pin assignments for the J2 4-pin Molex and J1 8-pin Mate N Lock connectors.

SR-19900 Configuration

Explains how to configure voltage thresholds using jumpers and resistors.

Chapter 3 ICM-20100 Interconnect Module

Introduction to ICM-20100

Describes the ICM-20100 as an interconnect module for D-Sub connections.

ICM-20100 Layout

Provides a diagram of the ICM-20100 module with dimensions and connector locations.

ICM-20100 Pinout

Details the pinouts for the 15-pin D-Sub connectors for X, Y, Z, and W axes.

ICM-20100 Amplifier Enable

Explains how to configure the amplifier enable signal polarity and voltage levels.

Chapter 4 ICM-20105 Opto-Isolated I;O Module

Introduction to ICM-20105

Introduces the ICM-20105 opto-isolated I/O module for DMC-21x3 controllers.

ICM-20105 Electrical Specifications

Lists electrical parameters for the ICM-20105 module, including voltages and currents.

ICM-20105 Layout

Diagram showing the dimensions and jumper locations on the ICM-20105 module.

ICM-20105 Pinout

Details the pinouts for the 15-pin and 37-pin D-Sub connectors on the ICM-20105.

ICM-20105 Configurations

Explains amplifier enable circuit configurations (sourcing/sinking) and opto-isolation settings.

Chapter 5 SDM-20240;20242 Stepper Motor Drives

Introduction to SDM-20240;20242

Describes SDM-20240/20242 as stepper driver modules for bipolar motors.

SDM-20240;20242 Electrical Specifications

Lists electrical parameters including DC supply voltage, max drive current, and motor type.

SDM-20240;20242 Layout

Diagram showing dimensions and connector locations for the SDM-20240 module.

SDM-20240;20242 Pinout

Details pin assignments for motor outputs and I/O connectors on SDM modules.

SDM-20240;20242 Configurations

Explains jumper settings for motor current, low current mode, and microstepping.

Motor Current Setting

Details how to set the maximum output current per motor using jumpers.

Low Current Setting (JP1)

Configures motor behavior when holding position to reduce heat and power consumption.

Additional Settings for SDM-20242

Covers microstepping, protection circuitry, error LED, ELO, and fault output.

Chapter 6 AMP-20341 Linear Servo Drives

Introduction to AMP-20341

Describes the AMP-20341 as a four-linear drive for brush-type servo motors.

AMP-20341 Electrical Specifications

Lists electrical parameters including DC supply voltage, max current, and power output.

AMP-20341 Layout

Diagram showing dimensions and connector locations for the AMP-20341 module.

AMP-20341 Pinout

Details pin assignments for motor outputs, I/O, and power connectors.

AMP-20341 Mating Connectors

Lists connector types and part numbers for mating with the AMP-20341.

Chapter 7 AMP-20440;20420 PWM Servo Drives

Introduction to AMP-20440;20420

Describes AMP-20420/20440 as brush-style amplifiers with 200W/channel capacity.

AMP-20440;20420 Electrical Specifications

Lists electrical parameters like DC supply voltage, max current, and PWM frequency.

AMP-20440;20420 Layout

Diagram showing dimensions and connector locations for the AMP-20440 module.

AMP-20440;20420 Pinout

Details pin assignments for the 15-pin Hi-density D-sub connectors.

AMP-20440;20420 Over-Voltage Protection

Explains the amplifier's over-voltage protection mechanism and threshold settings.

AMP-20440;20420 Over-Current Protection

Details the amplifier's over-current protection and jumper configurations.

AMP-20440;20420 Abort Input Options

Refers to Appendix A for information on configuring abort input options.

Chapter 8 ICM-20500 Screw Terminal Interface

Introduction to ICM-20500

Describes the ICM-20500 as a screw terminal interface for AMP-205x0.

ICM-20500 Electrical Specifications

Lists electrical parameters for inputs and outputs, including current drive capabilities.

ICM-20500 Layout

Diagram showing dimensions and connector locations for the ICM-20500 module.

ICM-20500 Pinout

Details pinouts for screw terminals and D-shell connectors.

ICM-20500 Configuration

Explains digital input/output configuration and high power output details.

Chapter 9 AMP-20540;20520 Multi-Axis Amplifiers

Introduction to AMP-20540;20520

Describes AMP-20540/20520 as multi-axis brush/brushless amplifiers.

AMP-20540;20520 Electrical Specifications

Lists electrical parameters including supply voltage, current, gain, and frequency.

AMP-20540;20520 Layout

Diagram showing dimensions and connector locations for the AMP-20540 module.

AMP-20540;20520 Pinout

Details pin assignments for axis outputs, I/O, and power connectors.

Brushless Motor Setup

Guides the user through setting up brushless motors and amplifiers.

Brushless Amplifier Software Setup

Explains how to configure amplifier gain, peak, and continuous torque limits.

Brush Amplifier Operation

Describes how to configure and operate axes in brush-type mode.

Using External Amplifiers

Details how AMP-205x0 breaks out signals to control external amplifiers.

Error Monitoring and Protection

Covers protection mechanisms like over-voltage, under-voltage, and over-current.

Hall Error Protection

Explains Hall error detection and its effect on amplifier operation.

Under-Voltage Protection

Describes the amplifier's behavior when the supply voltage drops below a threshold.

Over-Voltage Protection

Details the amplifier's protection against excessive supply voltage.

Over-Current Protection

Explains the amplifier's protection against excessive current draw.

Over-Temperature Protection

Describes the amplifier's protection against overheating.

Abort Input Options

Refers to Appendix A for information on configuring abort input options.

Chapter 10 AMP-20542 PWM Servo Amplifier

Introduction to AMP-20542

Introduces the AMP-20542 as a four-axis PWM servo amplifier for DMC-21x3.

AMP-20542 Electrical Specifications

Lists electrical parameters including supply voltage, current, gain, and frequency.

AMP-20542 Layout

Diagram showing dimensions and connector locations for the AMP-20542 module.

AMP-20542 Pinout

Details pin assignments for axis outputs, I/O, and power connectors.

Brush Amplifier Operation

Describes how to configure and operate axes in brush-type operation.

Using External Amplifiers

Details how AMP-20542 breaks out signals to control external amplifiers.

Error Monitoring and Protection

Covers protection mechanisms like over-voltage, under-voltage, and over-current.

Hall Error Protection

Explains Hall error detection and its effect on amplifier operation.

Under-Voltage Protection

Describes the amplifier's behavior when the supply voltage drops below a threshold.

Over-Voltage Protection

Details the amplifier's protection against excessive supply voltage.

Over-Current Protection

Explains the amplifier's protection against excessive current draw.

Abort Input Options

Refers to Appendix A for information on configuring abort input options.

Chapter 11 SDM-20640;20620 Microstepper Modules

Introduction to SDM-20640;20620

Describes SDM-20640/20620 as microstepper modules for stepper motors.

SDM-20640;20620 Electrical Specifications

Lists electrical parameters including DC supply voltage, max drive current, and motor type.

SDM-20640;20620 Layout

Diagram showing dimensions and connector locations for the SDM-20640 module.

SDM-20640;20620 Pinout

Details pin assignments for motor outputs and I/O connectors.

Configurations for SDM-206 x0

Explains AG command for current levels and LC command for holding behavior.

Current Level Setup (AG Command)

Sets the drive current for each motor using the AG command.

Low Current Setting (LC Command)

Configures motor behavior when holding position to reduce power consumption.

Abort Input Options

Refers to Appendix A for information on configuring abort input options.

Chapter 12 PCM-20900 Custom Daughter Board Module

Introduction to PCM-20900

Introduces the PCM-20900 as a module for designing custom daughter boards.

Chapter 13 DB-28040 I;O Daughter Board

Introduction to DB-28040

Describes the DB-28040 as an I/O daughter board for motion controllers.

DB-28040 Layout

Diagram showing dimensions and mounting information for the DB-28040.

DB-28040 Pinout

Details pin assignments for the 40 Digital I/O and 8 Analog Input connectors.

DB-28040 Electrical Specifications

Lists electrical specifications for 3.3V/5V I/O, analog inputs, and sink/source capabilities.

Interfacing to the Digital I;O

Explains how to interface the DB-28040's digital I/O points with external racks.

SSI Encoder Support

Discusses the DB-28040's capability to support SSI encoders.

DB-28040 and AMP-205 x0 Compatibility

Details compatibility and connection requirements between DB-28040 and AMP-205x0.

DB-28040 and AMP-205 x2 or SDM-20640 Compatibility

Details compatibility and connection requirements with AMP-205x2 or SDM-20640.

Chapter 14 DB-28104 Sin;Cosine Encoder Interface

Introduction to DB-28104

Introduces the DB-28104 as an interface board for Sin/Cosine encoders.

DB-28104 Layout

Diagram showing dimensions and connector locations for the DB-28104 module.

Theory of Operation for Encoders

Explains the working principle of quadrature and sinusoidal encoders.

Setting up the Encoder

Provides guidance on wiring and connecting encoders to the DB-28104.

Tuning the System

Details the process of tuning servo system gains with encoder feedback.

Example Sin;Cos Encoders

Provides examples of compatible sinusoidal encoders and their specifications.

Chapter 15 Cables for AMP-20 xxx

Introduction to Cables

Describes the Cable-44pin-xm for breaking out I/O signals from AMP-205x0/20542.

Cable-15 pin-xm for Encoder;Hall Signals

Details the Cable-15pin-xm used for encoder and hall signals on AMP-205x0/20542.

Appendix A Abort Input Options

CN Command: Program Control

Configures program handling when the abort line goes low.

OE Command: Firmware Disable

Controls amplifier enable lines based on abort input status.

ELO Jumper: Hardware Disable

Hardware-level shutdown of amplifiers when abort line goes low.

ELO Scenarios

Shows responses of amplifiers to abort input and over current conditions.

Appendix C Command Reference

AE Command: Amplifier Error

Designates input 7 as the amplifier error status bit.

AG Command: Amplifier Gain

Sets amplifier current/voltage gain and current level for specific models.

AU Command: Amplifier Current Loop

Sets the amplifier current loop gain to normal or higher settings.

AW Command: Amplifier Bandwidth

Calculates and reports amplifier bandwidth based on drive voltage and inductance.

BR Command: Brush Axis

Enables an axis to be set as a brush-type servo.

BS Command: Brushless Setup

Tests brushless motor wiring and Hall sensor connections.

CN Command: Configure

Configures polarity of limit/home switches, latch inputs, and abort behavior.

CO Command: Configure Extended I;O

Configures the extended I/O points as inputs or outputs in banks of 8.

LC Command: Low Current Stepper Mode

Configures stepper drives to use low current when holding position.

QH Command: Hall State

Transmits the decimal value representing the state of Hall sensor inputs.

TA Command: Tell Amplifier Error Status

Transmits the amplifier error status as a decimal 8-bit value.

TK Command: Peak Torque Limit

Sets the peak torque limit on the motor command output.

TL Command: Continuous Torque Limit

Sets the continuous limit on the motor command output.

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