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Hycontrol REFLEX - User Manual

Hycontrol REFLEX
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Ref: REFLEX/SCANFLEX MANUAL
EDITION 1: JULY ’97 1
REFLEX/SCANFLEX
PROGRAMMABLE LEVEL
CONTROLLER
INSTRUCTION MANUAL
Hycontrol Limited
Larchwood House, Orchard Street
Redditch, Worcestershire. B98 7DP
Tel: (01527) 406800 Fax: (01527) 406810
Elect. Iss. 01
www.kip.kh.ua // Mail-to: kip.kharkov@gmail.com // Tel.: 8 (057) 759-71-99
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Hycontrol REFLEX Specifications

General IconGeneral
TechnologyUltrasonic
Protection RatingIP65
Output4-20mA, relay
Power supply24 VDC
MountingWall or panel
Accuracy±0.25% of full scale
Operating Temperature-20°C to +60°C

Summary

Introduction

Installation

Reflex - Single Point Instrument

Details mounting the Reflex unit as a single point instrument.

Electrical Connections - Single Point Applications

Describes electrical connections for single point applications.

Reflex - Multipoint Instrument

Details using the Reflex as a multipoint instrument.

System Configuration

Explains system configuration for multipoint setups.

Scanflex Configuration General

General guidelines for Scanflex system configuration.

Configuration 1 - Minimum System

Describes the minimum system configuration for Scanflex.

Configuration 2 - Analogue Output Module SA-10

Details a Scanflex system with an Analogue Output Module.

Configuration 3 - 2 or 4 Relays Per Point - Module SR-10

Describes Scanflex system with SR-10 Relay Module.

Configuration 4 - Analogue and Relay Outputs

Details Scanflex system with Analogue and Relay Outputs.

Instrument Mounting

Reflex;Scanflex Controller Mounting

Mounting instructions for the Reflex/Scanflex Controller.

Modules SM-10, SA-10 and SR-10 Mounting

Mounting instructions for Multiplexor, Analogue, and Relay modules.

Scanflex Multiplexor SM-10 Mounting

Specific mounting for the Multiplexor module.

Scanflex Analogue Module SA-10 Mounting

Specific mounting for the Analogue Module.

Scanflex Relay Module SR-10 Mounting

Specific mounting for the Relay Module.

Electrical Connections - MultiPoint System

Controller - Electrical Connections

Electrical connections for the Reflex Controller in multipoint systems.

Analogue Output Connections

Details analogue output connections.

Separate Temperature Compensation Connections

Describes connections for temperature compensation sensors.

RS485 Communications Between Modules

Explains RS485 communication between modules.

RS232 Communications to External Devices

Details RS232 communication to external devices.

Multiplexor Module SM-10 Electrical Connections

Electrical connections for the Multiplexor SM-10.

Transducer Connection to Multiplexor

How to connect transducers to the Multiplexor.

Analogue Module SA-10 Electrical Connections

Electrical connections for the Analogue Module SA-10.

Relay Module SR-10 Electrical Connections

Electrical connections for the Relay Module SR-10.

Module Identification Instructions

Instructions for identifying and addressing system modules.

Transducer Installation

Points to Avoid When Installing Transducers

Installation points to avoid for transducers.

Standpipe Installations

Guidelines for installing transducers in standpipes.

Transducer Mounting

Instructions for mounting transducers.

Temperature Sensor

Information regarding temperature sensor installation and use.

Pre-Start Guide

Pre-Start Check List

A checklist to perform before switching on the system.

Normal RUN Mode Display

Describes the normal 'RUN' mode display.

Display of Secondary Functions

Explains how to display secondary functions.

Status Check for Scanflex Modules

How to check the status of Scanflex modules.

Programming

Principle of Programming

Explains the basic principles of system programming.

Security Code

Details the security code system for programming access.

Enter Programme Mode and View Data

Steps to enter programme mode and view data.

Select and View Other Parameters

How to navigate and select different parameters.

Change Value in a Parameter

Process for changing parameter values.

Change Point No. in Multipoint Mode

How to change the selected point number in multipoint mode.

Return System to RUN Mode

Steps to exit programming and return to run mode.

System Reset to Factory Defaults

Procedure to reset the system to factory default settings.

Manual Scanning

Keypad Definitions

Primary Key Functions

Explains the primary functions of the keypad keys.

Active Secondary Key Functions

Describes secondary functions of the keypad keys.

Display Description

Programming Sequence

Details the sequence of parameters for programming.

Parameter Index

Basic Set-up Parameters

Parameters related to basic system setup.

Relay Parameters

Parameters for configuring relays.

Failsafe Parameters

Parameters for failsafe functions.

Analogue Parameters

Parameters for analogue output configuration.

Temperature Parameters

Parameters for temperature compensation.

Volume Conversion Parameters

Parameters for vessel volume conversion.

Scanner Control Parameters

Parameters for scanner control.

Communications Parameters

Parameters for serial communications.

Echo Detection Parameters

Parameters for echo detection.

Miscellaneous Parameters

Miscellaneous operational parameters.

Test Parameters

Parameters for system testing.

Number Store Parameters

Parameters for storing serial numbers and codes.

Reset Parameters

Parameters for system resets.

Parameter Definitions

Basic Set-up Definitions

Definitions for basic setup parameters (Pr.1-Pr.7).

Pr.2 Transducer Type Definition

Defines the type of transducer used for each point.

Pr.3 Application;Units Definition

Sets application type and measurement units.

Pr.4 Empty Distance Definition

Defines the distance to the furthest point away.

Pr.5 Operational Span Definition

Defines the measurement span between nearest and furthest points.

Pr.6 Blocking or Blanking Zone Definition

Defines a zone near the transducer to ignore echoes.

Pr.7 Rate of Change Definition

Sets the maximum rate of level change.

Relays

Controller Relays in Multipoint System (Group Alarms)

Describes controller relay functions in multipoint systems.

Point Relays in Multipoint Systems

Explains point-specific relays in multipoint systems.

Relay Definitions

Defines relay designations and settings.

Pr.8 Relay 1 Designation

Sets the designation for Relay 1.

Pr.11 Relay 2 Designation

Sets the designation for Relay 2.

Pr.14 Relay 3 Designation

Sets the designation for Relay 3.

Pr.17 Relay 4 Designation

Sets the designation for Relay 4.

Pr.20 Relay 5 Designation

Sets the designation for Relay 5.

Failsafe

Pr.23 Relay 1 Failsafe

Defines the failsafe state for Relay 1.

Pr.28 Analogue and Display Failsafe

Defines failsafe for analogue output and display.

Pr.29 Failsafe Time Delay

Sets the time delay before failsafe activation.

Analogue

Pr.30 Analogue Output Configuration

Configures the analogue output type.

Pr.32 Analogue Datum (Offset)

Sets an offset for the analogue output.

Pr.33 Analogue Span (Top Level)

Defines the span for the analogue output.

Pr.34 Analogue Output Test

Tests the analogue output functionality.

Temperature Compensation

Pr.37 Temperature Sensor Enable

Enables or disables the temperature sensor.

Pr.38 Compensating Temperature

Sets compensating temperature if sensor is not fitted.

Pr.39 Temperature Sensor Test

Tests the temperature sensor.

Volume Conversion

Pr.40 Vessel Shape

Defines the vessel shape for volume conversion.

Pr.41 Vessel Dimension H

Input for vessel dimension H.

Pr.42 Vessel Dimension L

Input for vessel dimension L.

Pr.43 Display Conversion

Configures display conversion for volume.

Pr.44 Linearisation

Enables vessel linearisation for non-standard shapes.

Multipoint Scanner Configuration

Pr.49 Point Data Reset

Resets point-specific parameter data to factory defaults.

Pr.50 Point Data Copy

Allows copying point data to other points.

Pr.51 Number of Modules

Defines the total number of system modules.

Pr.52 Maximum Time On One Point

Sets max time spent on a single point.

Pr.53 Manual Scanning

Enables manual scanning for commissioning and fault finding.

Serial Communications

Pr.62 Serial Communication Enable (Channel 1 - RS232)

Enables serial communication via RS232.

Pr.63 Station Number

Assigns a unique station number for polled data transfer.

Echo Detection

Pr.65 Maximum Gain

Sets the maximum allowable gain.

Pr.66 Gain Restriction

Restricts the gain level.

Pr.68 Echo Processing Algorithm

Selects the echo extraction technique.

Pr.69 Echo Velocity

Defines the velocity of sound in the medium.

Miscellaneous

Pr.70 Parameter Display

Configures continuous display of selected parameters.

Pr.71 Correction Value

Corrects minor reading errors or prevents loss-of-echo.

Pr.72 Decimal Display

Sets the number of decimal places for display.

Pr.73 Software Revision Number

Displays the current software revision.

Pr.74 Reset Counter

Counts system power downs or resets.

Test Parameters

Pr.75 Digital Outputs

Defines the status of relays during programming.

Pr.76 Hardware Test

Tests the relays in the controller.

Pr.77 Transmitter Test

Tests the transmitter function.

Pr.78 Simulation

Simulates instrument operation for testing.

Pr.80 Filter One

Non-adjustable filter setting.

Pr.81 Filter Two

Non-adjustable filter setting.

Number Store

Pr.95 Serial Number

Displays the unit's serial number.

Pr.96 Security Code Store

Allows entry and storage of a new security code.

Resets

Pr.97 Relay Hours;Starts Totaliser Reset

Resets relay hours and start totalisers.

Pr.99 Return to Factory Default

Resets the system to factory default settings.

Program Application Examples

Example 1: Reflex Single Point Level Instrument

Details a single point level measurement application.

Example 2: Single Point Level Instrument with Volume Conversion

Application with volume conversion and temp. probe.

Example 3: Reflex Multipoint Scanner

A multipoint scanner application example.

Fault Finding & Commissioning

Single Point Reflex Troubleshooting

Troubleshooting guide for single point Reflex systems.

Multipoint Scanflex Troubleshooting

Troubleshooting guide for multipoint Scanflex systems.

Single Point Reflex: Display & Fuse Issues

Troubleshooting blank displays and blown fuses.

Single Point Reflex: Power-up, Keypad & Analogue Issues

Troubleshooting power-up, keypad, and analogue output problems.

Single Point Reflex: Echo & Display Value Issues

Troubleshooting 'Loss of Echo' and display value errors.

Single Point Reflex: Analogue Output & Display Value Issues

Troubleshooting analogue output and display value problems.

Single Point Reflex: Display Value & Temp Compensation Issues

Troubleshooting display values and temperature compensation.

Single Point Reflex: Relay & PCB Issues

Troubleshooting relay operation and PCB humming.

Multipoint Reflex: Controller Faults

Troubleshooting common faults within the multipoint controller.

Multipoint Reflex: Module Specific Faults

Troubleshooting specific faults for Multiplexor, Relay, Analogue modules.

Multiplexor Module SM-10: Power & Comms LED Issues

Troubleshooting Multiplexor power and communication LEDs.

Relay Module SR-10: Power, Comms & Switching Issues

Troubleshooting Relay module power, comms, and switching.

Analogue Module SA-10: Power, Comms & Output Issues

Troubleshooting Analogue module power, comms, and output.

Analogue Module SA-10: Output Faults

Troubleshooting various analogue module output problems.

Operational Faults: Display Value Issues

Troubleshooting operational faults related to display values.

Operational Faults: Display Inaccuracy

Troubleshooting operational faults causing display inaccuracy.

Temperature Compensation Errors

Troubleshooting temperature indication and reading errors.

Transducer Specification

Model Specifications

Specification details for different transducer models.

Appendix 1

Points to Avoid When Installing Transducers

Installation points to avoid for transducers.

Standpipe Installations

Guidelines for installing transducers in standpipes.

Transducer Mounting

Instructions for mounting transducers.

Figure 2: RXV15 and RXT15 Series Dimensions

Dimensional drawings for RXV15 and RXT15 series.

Figure 3: Transducer Wiring Diagrams

Wiring diagrams for standard and temp. compensated transducers.

Figure 4: RXM19 Transducer Dimensions

Dimensional drawing for RXM19 transducer.

Figure 5: RXM19 ER Transducer Dimensions

Dimensional drawing for RXM19ER transducer.

Figure 6: Rotational Aiming Kit Dimensions

Dimensional drawing for Rotational Aiming Kit.

Figure 7: Rotational Aiming Kit (RAK-ER) Dimensions

Dimensional drawing for Rotational Aiming Kit (RAK-ER).

Temperature Sensor Specification

Lists the available temperature sensors.

Appendix 2

Reflex;Scanflex Controller Description

Detailed description of the Reflex/Scanflex Controller.

Reflex Controller Specification

Technical specifications for the Reflex Controller.

Scanflex Multiplexor SM-10 Description

Detailed description of the Multiplexor SM-10.

Scanflex Multiplexor SM-10 Specification

Technical specifications for the Multiplexor SM-10.

Scanflex Relay Module SR-10 Description

Detailed description of the Relay Module SR-10.

Scanflex Relay Module SR-10 Specification

Technical specifications for the Relay Module SR-10.

Scanflex Analogue Module SA-10 Description

Detailed description of the Analogue Module SA-10.

Scanflex Analogue Module SA-10 Specification

Technical specifications for the Analogue Module SA-10.

Appendix 3

Linearisation of Vessels

Feature for volume conversion on irregular shaped vessels.

Procedure for Vessel Linearisation

Steps for mapping vessel linearisation profile.

Pr.44 - Keyboard Controls for Linearisation

Keyboard controls for entering linearisation data.

Pr.44 - Inputting Values for Linearisation

Guide to inputting level and volume data for linearisation.

Note: Linearisation Data Entry

Notes on keypad time-outs and data entry.

Example: Vessel Mapping for Linearisation

Example of mapping vessel data for linearisation.

Required Values for Vessel Mapping

Table of required values for vessel mapping.

Note: Data Entry for Points 13-16

Notes on data entry for unused points and values.

Appendix 4

Scanflex Parameter Settings Table

Table of parameter settings for Scanflex systems.

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