Hypertherm Powermax 65 Service Manual

Parts
7-18 powermax 65/85 Service Manual
The entire machine torch and lead assembly can be replaced, or individual component parts can be replaced. Part
numbers starting with 059 indicate complete torch and lead assemblies.
Item Part number Description
059481 Powermax65/85/105 180° mini machine torch assembly with 4.6m (15 ft) lead
059482 Powermax65/85/105 180° mini machine torch assembly with 7.6m (25 ft) lead
059483 Powermax65/85/105 180° mini machine torch assembly with 10.7m (35 ft) lead
059484 Powermax65/85/105 180° mini machine torch assembly with 15m (50 ft) lead
1 228735 Kit: Powermax65/85/105 180° full-length/mini machine torch/MRT front mounting sleeve
2 228736 Kit: Powermax65/85/105 180° full-length/mini machine torch/MRT adapter ring (coupler)
3 228716 Kit: Powermax65/85/105 180° full-length/mini machine torch main body replacement
4 228720 Kit: Duramax/MRT 180° machine and robotic torch cap-sensor switch replacement
5 058519 O-ring: VITON .673X.063
6 075504 Pilot terminal screw: MSCR:4-40 X 5/16 SW CN SEM PH PAN S/Z
7 228730 Kit: Powermax65/85/105 180° full-length/mini machine torch lead replacement,
4.6m(15ft)
8 228731 Kit: Powermax65/85/105 180° full-length/mini machine torch lead replacement,
7.6m(25ft)
9 228732 Kit: Powermax65/85/105 180° full-length/mini machine torch lead replacement,
10.7m(35ft)
10 228733 Kit: Powermax65/85/105 180° full-length/mini machine torch lead replacement,
15m(50ft)
11 228734 Kit: Powermax65/85/105 180° full-length/mini machine torch lead replacement,
23m(75ft)
228314 Kit: Powermax45/65/85/105 torch quick disconnect repair (latch & spring)

Hypertherm Powermax 65 Specifications

General

Open Circuit Voltage (OCV)	300 VDC
Gas Supply	Clean, dry, oil-free air or nitrogen
Maximum Cut Capacity (Mild Steel)	1" (25 mm)
Input Voltage	200-600 V, 1/3-PH, 50/60 Hz
Output Current	20 – 65 A
Duty Cycle	50% @ 65 A
Recommended Gas Inlet Flow Rate/Pressure	6.7 scfm @ 85 psi
Torch Lead Length	25 ft (7.6 m)
Maximum Cut Capacity (Aluminum)	5/8" (16 mm)
Severance Cut Capacity (Mild Steel)	1-1/4" (32 mm)
Maximum Severance Thickness	1-1/4 in (32 mm)
Gas Type	Air/Nitrogen
Torch Options	Hand Torch, Mechanized Torch