Hypertherm Powermax30 XP - Troubleshooting and System Tests

Powermax30 XP Service Manual 808150 Revision 0 11
Contents
7 Torch Component Replacement .......................................................................................... 171
Disconnect the power, gas supply, and torch ..................................................................................................................... 172
Replacing the handle ................................................................................................................................................................. 173
Replacing the trigger assembly ............................................................................................................................................... 177
Replacing the torch body .......................................................................................................................................................... 178
Replacing the start switch ........................................................................................................................................................ 180
Replacing the cap-sensor switch ........................................................................................................................................... 181
Replacing the torch lead ........................................................................................................................................................... 182
8 Parts ............................................................................................................................................. 185
Power supply parts ..................................................................................................................................................................... 186
Exterior, front ........................................................................................................................................................................ 186
Exterior, rear ......................................................................................................................................................................... 187
Interior, power board side ................................................................................................................................................. 188
Control board and power switch .................................................................................................................................... 189
Interior, fan side ................................................................................................................................................................... 190
Power supply base and magnetics ................................................................................................................................. 192
Duramax LT hand torch parts ................................................................................................................................................... 193
Duramax LT hand torch consumables ................................................................................................................................... 194
Accessory parts .......................................................................................................................................................................... 195
Safety-critical parts .................................................................................................................................................................... 196
Recommended spare parts ...................................................................................................................................................... 197
Powermax30 XP labels ............................................................................................................................................................. 198
9 Wiring Diagrams ....................................................................................................................... 199
Powermax generic timing chart ............................................................................................................................................... 200
Powermax30 XP schematic ..................................................................................................................................................... 201