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KTM 2008 690 SMC EU - Checking Cylinder; Checking Piston

KTM 2008 690 SMC EU
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30/ENGINE - WORK ON INDIVIDUAL PARTS 111
18.7Checking crankshaft run-out at bearing pin
300132-10
Position the crankshaft on a roller block.
Rotate the crankshaft slowly.
Check the crankshaft run-out at both bearing pins.
Crankshaft run-out at bearing pin 0.10 mm ( 0.0039 in)
» If the crankshaft run-out at the bearing pin is greater than the specified value:
Align the crankshaft.
18.8Installing balancer shaft drive wheel
300145-10
Fix the crankshaft with special tools and in the vise.
Upper part, pressing-out tool (75029047050) ( p. 214)
Under part, pressing-out tool (75029047051) ( p. 214)
Warm the drive wheel.
Guideline
100 °C (212 °F)
300159-10
Place the drive wheel on the crankshaft.
The dowel of the crankshaft must fit in the drill hole .
The side of the drive wheel with the punch mark must be visible after
assembly, and the side with the bevel must be in contact with the
crankweb.
Install the crankshaft bearing inner ring. ( p. 111)
18.9Installing crankshaft bearing inner ring
300134-10
Fix the crankshaft with special tools and in the vise.
Upper part, pressing-out tool (75029047050) ( p. 214)
Under part, pressing-out tool (75029047051) ( p. 214)
Push on the compensation shim.
Heat the special tool. Install the inner bearing race.
Guideline
120 °C (248 °F)
Repeat the operation on the opposite side.
Make sure that the new inner ring is flush installed.
Info
After changing the crankshaft bearing, measure the axial clearance of the
crankshaft.

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