KTM 2008 690 SMC EU - Assembling Countershaft

30/ENGINE - WORK ON INDIVIDUAL PARTS 128
18.38Assembling countershaft
Info
Use new lock rings in every repair job.
– Oil all parts carefully before assembling.
– Check the transmission. ( p. 126)
11
22
44
55
66
77
99
88
blbl
bkbk
bmbm
88
bobo
bnbn
bpbp
bqbq
brbr
33
300128-02
– Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
– Mount needle bearing  and the second-gear idler gear  on the countershaft with the protruding collar facing downward.
– Mount stop disk  and lock ring .
– Mount the sixth-gear sliding gear  with the shift groove facing upward.
– Install lock ring  and stop disk .
– Mount needle bearing  and the fourth-gear idler gear  with the collar facing upward.
– Mount needle bearing  and the third-gear idler gear  with the collar facing downward.
– Install stop disk  and lock ring .
– Mount the fifth-gear sliding gear  with the shift groove facing downward and stop disk .
– Mount needle bearing , first-gear idler gear  with the groove facing downward and stop disk .
– Finally, check all gear wheels for smooth operation.