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KTM 2008 690 SMC EU - Checking Valves; Checking Valve Springs; Checking Valve Spring Retainer; Checking Cylinder Head

KTM 2008 690 SMC EU
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30/ENGINE - WORK ON INDIVIDUAL PARTS 119
18.23Checking valves
200193-10
Check the run-out at the valve plate.
Valve - run-out
On the valve plate 0.05 mm ( 0.002 in)
» If the measured value does not equal the specified value:
Change the valve.
0
0
AA
400373-10
Check the sealing seat on the valve.
Valve - sealing seat width
Intake 1.60 mm (0.063 in)
Valve - sealing seat width
Exhaust 2.00 mm (0.0787 in)
» If the sealing area is not in the center of the valve seat or deviates from the
specified value:
Machine the valve seat.
18.24Checking valve springs
300118-10
Check the valve springs for fractures and wear (visual check).
» If the valve spring is fractured or worn:
Change the valve spring.
Measure the valve spring lengths.
Valve spring
Minimum length (without valve
spring cap)
42.3 mm (1.665 in)
» If the measured value does not equal the specified value:
Change the valve spring.
18.25Checking valve spring retainer
300162-10
Check the valve spring retainer for fractures and wear (visual check).
» If the valve spring retainer is fractured or worn:
Change the valve spring retainer.
Measure the thickness of the valve spring retainer.
Valve spring cap - thickness 2.4 2.5 mm (0.094… 0.098 in)
» If the measured value does not equal the specified value:
Change the valve spring retainer.
18.26Checking cylinder head
300119-10
Check the valve guides using the special tool .
Limit plug gauge (59029026006) ( p. 209)
» If the special tool is easy to insert into the valve guide:
Change the valve guide and valve.
Check the sealing area of the spark plug thread and the valve seats for damage and
tearing.
» If there is wear or tearing:
Change the cylinder head.

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