CONTENTS 4
Installing the oil filter .................................................. 144
Installing gear position sensor....................................... 145
Installing the spacer .................................................... 145
Installing oil screens.................................................... 146
Installing alternator cover ............................................. 146
Installing starter motor................................................. 147
Installing valve cover ................................................... 147
Taking engine off universal mounting rack ..................... 147
32/CLUTCH .................................................................... 148
Checking/rectifying the fluid level of the hydraulic
clutch ........................................................................ 148
35/WATER PUMP, COOLING SYSTEM .............................. 149
Draining coolant .......................................................... 149
Filling the cooling system............................................. 149
Checking the antifreeze and coolant level ...................... 150
Checking the coolant level............................................ 151
38/LUBRICATION SYSTEM .............................................. 152
Oil circuit ................................................................... 152
Checking the engine oil level ........................................ 152
Checking the engine oil pressure................................... 153
Changing the engine oil and filter, cleaning the oil
screens....................................................................... 154
Draining engine oil ...................................................... 154
Removing the oil filter.................................................. 155
Installing the oil filter .................................................. 155
Cleaning the oil screens ............................................... 156
Filling up with engine oil.............................................. 157
Adding engine oil ........................................................ 157
39/IGNITION SYSTEM ..................................................... 158
Alternator - checking the stator winding......................... 158
Checking the spark plug connector................................ 158
Ignition coil - checking the secondary winding................ 159
41/THROTTLE VALVE BODY............................................. 160
Checking the basic setting of the motor drive ................. 160
Adjusting the basic setting of the motor drive................. 161
Flashing the EFI control unit and/or the EPT control
unit............................................................................ 164
Requesting the enabling code....................................... 165
Coding the EFI control unit and/or EPT control unit ........ 166
TECHNICAL DATA - ENGINE ............................................ 168
Capacity - engine oil .................................................... 168
Capacity - coolant........................................................ 168
TECHNICAL DATA - TOLERANCE, WEAR LIMITS OF
ENGINE ......................................................................... 169
TECHNICAL DATA - ENGINE TIGHTENING TORQUES........ 171
TECHNICAL DATA - CHASSIS .......................................... 173
Lighting equipment ..................................................... 173
Capacity - fuel............................................................. 174
TECHNICAL DATA - FORK................................................ 175
TECHNICAL DATA - SHOCK ABSORBER ........................... 176
TECHNICAL DATA - CHASSIS TIGHTENING TORQUES ...... 177
CLEANING/PROTECTIVE TREATMENT .............................. 179
Cleaning the motorcycle ............................................... 179
Protective treatment for winter operation ....................... 180
STORAGE ....................................................................... 181
Storage....................................................................... 181
Putting into operation after storage ............................... 181
SERVICE SCHEDULE....................................................... 182
Service schedule ......................................................... 182
WIRING DIAGRAM .......................................................... 184
Page 1 of 10............................................................... 184
Page 2 of 10............................................................... 186
Page 3 of 10............................................................... 188
Page 4 of 10............................................................... 190
Page 5 of 10............................................................... 192
Page 6 of 10............................................................... 194
Page 7 of 10............................................................... 196
Page 8 of 10............................................................... 198
Page 9 of 10............................................................... 200
Page 10 of 10............................................................. 202
SUBSTANCES................................................................. 204
AUXILIARY SUBSTANCES................................................ 206
SPECIAL TOOLS.............................................................. 208
STANDARDS................................................................... 220
INDEX ............................................................................ 221
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