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Lamtec ETAMATIC OEM User Manual

Lamtec ETAMATIC OEM
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www.lamtec.de
Sensors and Systems for Combustion Technology
Manual
ETAMATIC OEM / ETAMATIC S OEM

Table of Contents

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Lamtec ETAMATIC OEM Specifications

General IconGeneral
Power consumptionmax. 5 W
Ambient temperature-20 °C to +60 °C
Protection classIP20
WeightApprox. 300 g
Supply voltage24 V DC ±20%
Input Voltage24 V DC ±20%

Summary

1 General Information

1.1 Validity of Instructions

Specifies the applicability and standards followed by the ETAMATIC OEM/S OEM.

2 Safety

2.1 Safety Guidelines

Details safety symbols and operator responsibilities for safe operation.

2.2 Automatic Flame Guard

Explains the connection and use of associated automatic flame guards.

3 Brief Description

4 Operating Description

4.1 Starting without Pilot Burner

Describes the startup sequence when no pilot burner is used.

4.2 Starting with Pilot Burner

Details the startup procedure when a pilot burner is utilized.

5 Operator Device

5.1 Programming Unit

Instructions for connecting and using the programming unit for operation.

5.2 Customer Interface

Information on using, connecting, and setting up the customer interface.

6 Commissioning

6.1 Before Commissioning

Essential settings and preparations required before system commissioning.

6.1.3 Select Language

Procedure for selecting the display language for the unit.

6.1.4 Output Channel Configuration

Configuration of output channels, defining actuator types and behavior.

6.1.5 Start with or without Pilot Burner

Configuration options for starting the burner with or without a pilot burner.

6.1.6 Pre-Purge Period

Setting the duration for the pre-purge phase of the burner cycle.

6.1.7 Recirculation Delay

Configuring the delay time for the recirculation damper during pre-purge.

6.1.8 Deactivate Firing Rate Control

Option to disable the internal burner firing rate control unit.

6.1.9 TPS Input Firing Rate Running Time

Setting the running time for the TPS firing rate input.

6.1.10 Min Fuel/Air Ratio Control Time

Defining the minimum operating time for the fuel/air ratio control.

6.1.11 Post-Purge Time

Setting the duration of the post-purge phase after burner operation.

6.1.12 Air Damper Delay During Pre-Purge

Configuring the delay for air damper opening during the pre-purge phase.

6.1.13 Interface Parameters

Settings for serial interface parameters to ensure communication.

6.1.14 Deactivate Leakage Test

Option to disable the leakage test before ignition.

6.1.15 Set Pilot Burner Maintenance Mode

Configuring the pilot burner for maintenance mode and ignition attempts.

6.1.16 Automatic Restart After Failure

Setting up automatic burner restart after specific fault conditions.

6.1.17 Burner Firing Rate Controller

Configuration of the internal burner firing rate controller parameters.

6.1.18 System Settings

Procedures for setting various operational parameters and limit switches.

6.2 Enter Operating Curves

Process for entering and programming operating curves for the system.

6.2.2 Clear Memory

Procedure to clear the system's memory and old curves.

6.2.3 Program Ignition Point

Setting the ignition point parameters for burner startup.

6.2.4 Program Base Firing Rate

Configuring the base firing rate for the burner.

6.2.5 Program 3rd to 10th Points

Programming additional points for firing rate curves.

6.2.6 Save Operating Curve

Process for saving programmed operating curves.

6.2.7 Change Curve Points

Modifying existing points within the programmed curves.

6.2.8 Re-enter Range Limits

Re-determining range limits after programming or limit switch changes.

6.3 Call Checksums

Retrieving CRC checksums for system verification.

6.4 Call Hour Counter

Accessing and viewing the operating and running times of the unit.

6.5 Fault Handling

Information and procedures related to system faults and error handling.

6.6 Change Password

Steps to change the system access password for security.

6.7 Switch Display

Instructions on switching the display between different operating values.

7 O2 Trim

7.1 O2 Trim Fault Handling

Explains the system behavior and error messages during an O2 trim fault.

7.2 Air Deficiency Failure

Details the consequences of air deficiency and required settings.

7.3 Reset O2 Errors

Procedures for manually resetting O2 trim errors.

7.4 Call O2 Trim Fault History

Accessing and viewing the O2 trim fault history.

7.5 Automatic O2 Monitoring

Describes automatic monitoring functions for O2 values during operation.

7.6 O2 Trim Control Strategy

Overview of the developed trim strategies for combustion installations.

7.7 Connect O2 Measurement Device

Diagram and information on connecting the O2 measurement device.

7.8 CO/O2 Control Operation

Explains operating modes and display interpretations for CO/O2 control.

7.9 O2 Trim Commissioning

Steps and parameters required for commissioning the O2 trim system.

8 Internal Burner Firing Rate Controller

8.1 Controller Purpose

Explains the function of the internal controller in calculating burner firing rate.

8.2 Controller Brief Description

Overview of the integral firing rate control unit and its capabilities.

8.3 Controller Range Limits

Setting limit values for burner operation and start-up.

8.4 Temp Too High Screen

Information displayed when actual temperature exceeds limits.

8.5 Change Burner Firing Rate via Customer Interface

Procedure to adjust setpoints using the customer interface.

8.6 Change Setpoint via Programming Unit

Steps to modify the setpoint of the power control unit via programming.

8.7 Input Signals

Details on the various analogue and digital input signals accepted by the controller.

8.8 Controller Operating Description

Describes the burner start-up and firing rate control operation.

8.9 Steam Pressure Input

Instructions for handling steam pressure signals and PT100 input.

8.10 Control by Atmospheric Condition

How to configure the controller for atmospheric condition-based control.

8.11 Setpoint Changeover

Methods for switching setpoints, including manual and automatic adjustments.

8.12 Burner Start-up Sequence

Detailed description of the burner's start-up sequence and related timers.

8.13 Thermostat and Control Range

Configuration of thermostat function and control range settings.

8.14 Manual Control Operation

How to operate the system in manual control mode.

8.15 Display Meaning

Explanation of the different display modes and indicators.

8.16 Adjust Burner Firing Rate Controller

Guidance on adjusting the burner firing rate controller parameters.

8.17 Burner Control Range

Understanding and setting the control range around the setpoint.

8.18 Check Safety Limiter

Procedure for testing and verifying the safety limiter function.

9 Control Mode

9.1 PID Tuning Aids

Provides guidance and examples for setting PID controller parameters.

9.2 Valve Leakage Test

Detailed procedure for performing the valve leakage test.

10 Appendix

10.1 Mode Abbreviations

Glossary of abbreviations used in the programming unit display.

10.2 Flame Monitoring

Information on flame monitoring options and their purpose.

10.3 Avoid EMC Effects

Recommendations for proper installation to prevent EMC interference.

10.4 Fault Codes

Comprehensive list of fault codes, their descriptions, and restart procedures.

10.5 Call Digital Input Status

How to check the status of digital inputs on the ETAMATIC OEM.

10.7 Process Sequence Charts

Visual representations of process sequences for different burner types.

10.8 Connection Diagrams

Detailed wiring and connection diagrams for ETAMATIC OEM and related components.

10.9 Firing Rate Input Connection Examples

Examples of how to connect for regular firing rate input signals.

10.10 Permitted Cable Lengths

Specifications for maximum allowed cable lengths for various signals.

10.11 Non-Grounded Power Line Connections

Guidelines for connecting the unit in non-grounded power line networks.

10.12 Flame Scanner & Sensor Connection

Instructions and diagrams for connecting flame scanners and sensors.

10.13 Customer Interface Connection Diagram

Wiring diagram for connecting the customer interface to the ETAMATIC OEM.

10.14 LAMTEC SYSTEM BUS (LSB)

Information on configuring and connecting the LAMTEC SYSTEM BUS.

10.15 Remote Control Modem

Details on connecting a modem for remote control access.

10.16 Control Output Device Internal Diagram

Internal wiring diagram for the control output devices.

10.17 Valve Leakage Test Gas Venting

Specific instructions for venting the gas line over the roof during valve leakage tests.

10.18 Operating Unit Switches & Key Combinations

Guide to using the switches and key combinations on the operating unit.

10.19 RPM Sensor

Information on connecting and selecting R.P.M. sensors for speed feedback.

10.20 External Fuel Motor/Valve Switching

How to externally switch fuel motors and valves using relay modules.

10.21 Three-Point-Step Feedback Channels

Guidelines for connecting feedback potentiometers and fail-safe feedback.

10.22 Change Control Drives / Potentiometers

Procedures for replacing servo motors and potentiometers.

10.23 Replace ETAMATIC OEM

Steps and precautions for replacing the ETAMATIC OEM unit.

10.24 Change EPROMs

Instructions for removing, replacing, and inserting EPROMs and memory extensions.

10.25 Wiring Notes

Important notes and guidelines regarding cable shielding and wiring practices.

10.26 Run to Shut-off Limits

Procedure for running the system to check shut-off limits.

10.27 Air Deficiency Tolerance Limit

How to test and document tolerance limits in air deficiency direction.

10.28 Technical Data

Specifications and technical data for the ETAMATIC OEM and its components.

10.29 ETAMATIC OEM without Flame Monitor

Information on using the unit without an integrated flame monitor.

10.30 Dimensions and Weight

Physical dimensions and weight specifications of the ETAMATIC OEM.

10.31 Declaration of Conformity

Declaration confirming compliance with relevant directives and standards.

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