Type Overview
LELY WELGER y RPC 445 Tornado 5
CONTENTS
1 TYPE OVERVIEW...................................................................................................................................................... 7
2 WARNING SYMBOLS ............................................................................................................................................... 8
2.1 Symbols in this manual ....................................................................................................................................................................... 8
2.2 Symbols on the machine..................................................................................................................................................................... 9
3 SAFETY ................................................................................................................................................................... 18
3.1 Proper use......................................................................................................................................................................................... 18
3.2 Foreseeable misuse.......................................................................................................................................................................... 19
3.3 General safety instructions ............................................................................................................................................................... 20
3.4 Operator positions on the machine ................................................................................................................................................... 22
3.5 Fire protection ................................................................................................................................................................................... 23
3.6 Noise protection ................................................................................................................................................................................ 23
3.7 Guard casings................................................................................................................................................................................... 24
3.8 Emergency stop ................................................................................................................................................................................ 25
3.9 Maintenance Platform and Ladder.................................................................................................................................................... 26
3.10 Tailgate Safeguard............................................................................................................................................................................ 26
3.11 Net Knife Safeguard.......................................................................................................................................................................... 27
3.12 Film Knife Cut Protection .................................................................................................................................................................. 27
3.13 Wrapping Ring Safeguard................................................................................................................................................................. 28
3.14 Driving on the road............................................................................................................................................................................ 29
3.15 Data Plate Specifications .................................................................................................................................................................. 31
3.16 Hydraulic System .............................................................................................................................................................................. 32
3.17 Electromagnetic Compatibility (EMC) ............................................................................................................................................... 33
4 TECHNICAL DATA.................................................................................................................................................. 34
5 THE MACHINE......................................................................................................................................................... 35
5.1 Function ............................................................................................................................................................................................ 36
6 THE CONTROL ELECTRONICS............................................................................................................................. 38
6.1 Safety................................................................................................................................................................................................ 38
6.2 Serial Numbers of the Control Electronics ........................................................................................................................................ 39
7 COMMISSIONING.................................................................................................................................................... 40
7.1 Safety................................................................................................................................................................................................ 40
7.2 Transport........................................................................................................................................................................................... 42
7.3 Connection of Hydraulic System....................................................................................................................................................... 44
7.4 Adjustment of Hydraulic System / Load Sensing .............................................................................................................................. 46
7.5 Connecting the Pneumatic System (Compressed Air Braking System) ........................................................................................... 47
7.6 Connecting the Hydraulic System (Hydraulic Braking System) ........................................................................................................ 49
7.7 Manually operated brake .................................................................................................................................................................. 49
7.8 Connection of Electrical Equipment .................................................................................................................................................. 50
7.9 Prior to first commissioning............................................................................................................................................................... 52
7.10 Checks before operation................................................................................................................................................................... 52
7.11 Coupling the Machine ....................................................................................................................................................................... 53
7.12 Drive Shaft ........................................................................................................................................................................................ 56
7.13 Inserting the Net................................................................................................................................................................................ 58
7.14 Tensioning the Net Knife................................................................................................................................................................... 64
7.15 Setting the Net Layers ...................................................................................................................................................................... 64
7.16 Selection of film prestretching rate.................................................................................................................................................... 65
7.17 Inserting/Replacing Film Rolls .......................................................................................................................................................... 66
7.18 Narrow Films – Wide Films ............................................................................................................................................................... 67
7.19 Spare Film Rolls................................................................................................................................................................................ 67
7.20 Film Layers and Film Overlap... ........................................................................................................................................................ 67
8 CUTTING DEVICE ................................................................................................................................................... 68
8.1 General Information .......................................................................................................................................................................... 68
8.2 Definition: Knife Groups .................................................................................................................................................................... 68
8.3 Definition: Cutting Position and Home Position ................................................................................................................................ 69
8.4 Working with the Desired Knife Group.............................................................................................................................................. 70
8.5 Cutting Device Protection ................................................................................................................................................................. 71
8.6 Bale optimisation............................................................................................................................................................................... 74
8.7 Brittle Crop Material .......................................................................................................................................................................... 74
8.8 Removing the cutting device knives.................................................................................................................................................. 75
8.9 Regrinding the Cutting Device Knives .............................................................................................................................................. 78
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