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RPC 445 TORNADO
LELY WELGER RPC 445 TORNADO User Manual
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MAINTENANCE BALER
122 LELY
WELGER
y
RPC 445 Tornado
10.23
Pin Assignment of the Control Electronics
x
"CON A" = connector A
x
"CON B" = connector B
10.23.1
Control electronics SG 1
A
B
A B
129
131
Table of Contents
Default Chapter
13
Table of Contents
13
1 Type Overview
15
2 Warning Symbols
16
Symbols in this Manual
16
Symbols on the Machine
17
3 Safety
26
Proper Use
26
Foreseeable Misuse
27
General Safety Instructions
28
Operator Positions on the Machine
30
Fire Protection
31
Noise Protection
31
Guard Casings
32
Emergency Stop
33
Maintenance Platform and Ladder
34
Tailgate Safeguard
34
Net Knife Safeguard
35
Film Knife Cut Protection
35
Wrapping Ring Safeguard
36
Driving on the Road
37
Data Plate Specifications
39
Hydraulic System
40
Electromagnetic Compatibility (EMC)
41
4 Technical Data
42
5 The Machine
43
Function
44
6 The Control Electronics
46
Safety
46
Serial Numbers of the Control Electronics
47
7 Commissioning
48
Safety
48
Transport
50
Connection of Hydraulic System
52
Adjustment of Hydraulic System / Load Sensing
54
Connecting the Pneumatic System (Compressed Air Braking System)
55
Connecting the Hydraulic System (Hydraulic Braking System)
57
Manually Operated Brake
57
Connection of Electrical Equipment
58
Prior to First Commissioning
60
Checks before Operation
60
Coupling the Machine
61
Drive Shaft
64
Inserting the Net
66
Tensioning the Net Knife
72
Setting the Net Layers
72
Selection of Film Prestretching Rate
73
Inserting/Replacing Film Rolls
74
Narrow Films - Wide Films
75
Spare Film Rolls
75
Film Layers and Film Overlap
75
8 Cutting Device
76
General Information
76
Definition: Knife Groups
76
Definition: Cutting Position and Home Position
77
Working with the Desired Knife Group
78
Cutting Device Protection
79
Bale Optimisation
82
Brittle Crop Material
82
Removing the Cutting Device Knives
83
Regrinding the Cutting Device Knives
86
9 Field Deployment
87
Safety
87
Driving on the Road
89
Bale Wrapper: Bale Tipper
91
Laying Swaths
94
Pick-Up Guide Wheels
94
Windguard
95
Material Jam / Feed Guide Plate
95
PTO Speed
96
Driving Style
97
Adjusting the Bale Diameter
99
Setting the Bale Density (Baling Pressure)
100
Tailgate Locked
101
Net Tying and Bale Unloading
102
Overload Protection
106
Monitoring Cameras
106
Removing a Material Jam
107
10 Maintenance Baler
109
Safety
109
Remarks
110
Manual Control Box
110
Maintenance Platform
111
Screw Check
111
Tensioners
111
Wheels
112
Compressed Air Brake Cylinder
113
Hydraulic Braking System
113
Winter Pause
114
Lubricant Disposal
115
Disposal of Consumables
115
Cleaning
115
Chain Lubrication System (Oil Lubrication)
116
Maintenance of the Net Tying Unit
118
Grease Knife Lever
119
Lubrication Chart
120
Maintenance of Hydraulic System
123
Hydraulic System (Complete Machine)
124
Maintenance of Pneumatic System
126
Tensioning the Roller Chains
127
Locking the Belt Rocker
129
Pin Assignment of the Control Electronics
130
11 Maintenance of Round Bale Wrapper
133
Safety
133
Remarks
133
Manual Control Box
134
Screw Check
135
Winter Pause
135
Lubricant Disposal
136
Disposal of Consumables
136
Cleaning
136
Lubrication Chart
137
Film Stretching Unit
139
Wrapping Ring Brake
139
Chains of Wrapping Table Rollers
140
Belt Guide Pulleys
140
Film Knife Change
141
Hydraulic System (Complete Machine)
142
Visual Inspection of Hydraulic System
142
Pin Assignment of the Control Electronics
142
4
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LELY WELGER RPC 445 TORNADO Specifications
General
Brand
LELY WELGER
Model
RPC 445 TORNADO
Category
Farm Equipment
Language
English
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