215626 v Revision A
Introduction ................................................................................................................................................i
Summary of Changes................................................................................................................................... iii
Serial Number Location ............................................................................................................................... iv
Chapter 1: Safety .................................................................... .................................................................... 1
1.1 Safety Alert Symbols ............................................................................................................................... 1
1.2 Signal Words ......................................................................................................................................... 2
1.3 General Safety ....................................................................................................................................... 3
1.4 Maintenance Safety ................................................................................................................................ 5
1.5 Hydraulic Safety ..................................................................................................................................... 6
1.6 Safety Signs ...........................................................................................................................................7
1.6.1 Installing Safety Decals....................................................................................................................7
1.7 Safety Sign Decals................................................................................................................................... 8
1.8 Safety Decal Locations........................................................................................................................... 10
Chapter 2: Setup Instructions............................................. ...................................................................... 11
2.1 Reworking Windrower Frame – Pre-2008 Models....................................................................................... 11
2.2 Installing Draper Drive Manifold.............................................................................................................. 13
2.3 Installing Platform Rail........................................................................................................................... 17
2.3.1 Installing Platform Rail – M155/M155E4/M205 ................................................................................. 17
2.3.2 Installing Platform Rail – M150/M200.............................................................................................. 18
2.4 Installing Linkage .................................................................................................................................. 19
2.4.1 Installing Linkage – M150/M155/M155E4 ........................................................................................ 19
2.4.2 Installing Linkage – M200 .............................................................................................................. 22
2.4.3 Installing Linkage – M205 .............................................................................................................. 26
2.5 Installing Deck...................................................................................................................................... 30
2.6 Installing Hydraulics .............................................................................................................................. 34
2.6.1 Installing Case Drain Hose – M150/M200 and A Series Headers without Reverser ................................... 35
2.6.2 Installing Case Drain Hose – M150/M200 and A Series Headers with Reverser ........................................ 36
2.6.3 Installing Case Drain Hose – M150/M200 and D Series Headers without Reverser ................................... 37
2.6.4 Installing Case Drain Hose – M150/M200 and D Series Headers with Reverser........................................ 38
2.6.5 Installing Case Drain Hose – M150/M200 and R Series Headers............................................................ 38
2.6.6 Installing Case Drain Hose – M155/M155E4/M205 with All Headers ..................................................... 39
2.7 Installing Auxiliary Valve Block ................................................................................................................ 40
2.8 Installing Electrical System ..................................................................................................................... 43
2.8.1 Configuring Double Windrow Attachment Controls ............................................................................ 48
2.9 Installing Tank Overflow Hose Extension................................................................................................... 50
2.9.1 Installing Tank Overflow Hose Extension: M150................................................................................. 50
2.9.2 Installing Tank Overflow Hose Extension: M155/M155E4 .................................................................... 51
2.9.3 Installing Tank Overflow Hose Extension: M200 with Cat Engine .......................................................... 53
2.9.4 Installing Tank Overflow Hose Extension: M205................................................................................. 54
TABLE OF CONTENTS