Manitowoc National Crane 500E2 Service Manual

National Crane Published 08/16/19 Control # 112-05 9-1
500E2 SERVICE MANUAL CRANE INSTALLATION
9
SECTION 9
CRANE INSTALLATION
SECTION CONTENTS
Crane to Truck Installation . . . . . . . . . . . . . . . . . . 9-1
Minimum Truck Requirements . . . . . . . . . . . . . . . 9-2
Mounting Configurations . . . . . . . . . . . . . . . . . . . . 9-2
Configuration 1 - 571E2 . . . . . . . . . . . . . . . . . . . . 9-3
Configuration 2 - 571E2 . . . . . . . . . . . . . . . . . . . . 9-4
Configuration 3 - 560E2 . . . . . . . . . . . . . . . . . . . . 9-5
Configuration 4 - 560E2 And Shorter Booms . . . . 9-6
PTO Horsepower Requirements . . . . . . . . . . . . . . 9-7
Direct Mount Pump to PTO. . . . . . . . . . . . . . . . . . 9-7
Pump Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Truck Frame Strength . . . . . . . . . . . . . . . . . . . . . . 9-8
Section Modulus Tables. . . . . . . . . . . . . . . . . . . . . 9-9
Channel (Table A). . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Channel Reinforcement (Table A) . . . . . . . . . . . . 9-9
Angle Reinforcement (Table B). . . . . . . . . . . . . . . 9-9
Fish Plate Reinforcement (Table C) . . . . . . . . . . . 9-9
Angle Under Reinforcement (Table D) . . . . . . . . . 9-9
Requirements For Optional Single Front
Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
Truck Frame Section Modulus Tables . . . . . . . . 9-15
Truck Preparation . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Welding Precautions . . . . . . . . . . . . . . . . . . . . . . 9-18
Positioning Crane On Truck . . . . . . . . . . . . . . . . 9-18
PTO Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Hydraulic Pump Installation . . . . . . . . . . . . . . . . 9-18
Reinforcing/after Frame Extension . . . . . . . . . . . 9-19
After Frame Modification . . . . . . . . . . . . . . . . . . . 9-22
Crane Mounting Procedure . . . . . . . . . . . . . . . . . 9-22
Crane Component Installation Sequence . . . . . . 9-22
Torsion Box and ASH Stabilizer Installation . . . . 9-22
Install Torsion Box . . . . . . . . . . . . . . . . . . . . . . . 9-22
Mount the Turret and Torsion Box to the
Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
Turret Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
Torsion Box Mounting . . . . . . . . . . . . . . . . . . . . . 9-23
Mount the Outrigger Box . . . . . . . . . . . . . . . . . . . 9-24
ASH to Torsion Box Mounting . . . . . . . . . . . . . . . 9-25
Assemble the Outriggers . . . . . . . . . . . . . . . . . . . 9-26
Hydraulic Reservoir Installation . . . . . . . . . . . . . . 9-26
Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
Lift Cylinder Installation . . . . . . . . . . . . . . . . . . . . 9-27
Wire Rope Installation . . . . . . . . . . . . . . . . . . . . . 9-28
Hoist to Truck Cab Clearance . . . . . . . . . . . . . . . 9-29
Painting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
Pin Bearing Inspection And Installation
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
Pin Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
Bearing Installation . . . . . . . . . . . . . . . . . . . . . . . 9-29
Trunnion Inspection . . . . . . . . . . . . . . . . . . . . . . . 9-29
Bearing Inspection . . . . . . . . . . . . . . . . . . . . . . . . 9-29
Counterweighting . . . . . . . . . . . . . . . . . . . . . . .
. . 9-29
Counterweighting Determination Example . . . . . 9-30
Counterweighting Methods . . . . . . . . . . . . . . . . . 9-31
Concrete poured in the bed measures:. . . . . . . . 9-33
Boom Rest Requirements. . . . . . . . . . . . . . . . . . . 9-34
CAN Bus System Setup . . . . . . . . . . . . . . . . . . . . 9-35
Required Equipment . . . . . . . . . . . . . . . . . . . . . . 9-35
CAN Bus System using Software . . . . . . . . . . . . 9-35
CAN Bus System using Programming
Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
Initial Crane Run In Procedure . . . . . . . . . . . . . . . 9-37
Stability Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . 9-39
Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
HCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
Hoist Speed and Pull . . . . . . . . . . . . . . . . . . . . . . 9-39
Crane Operating Speeds . . . . . . . . . . . . . . . . . . . 9-39
CRANE TO TRUCK INSTALLATION
The installation section contains information for mounting
and initial check out of the crane. Proper mounting is
required for long lasting crane performance. Improper
mounting can cause permanent damage to the truck, i.e.
frame or transmission, and the crane, i.e. pump or
nonstability. Also Federal Department of Transportation
Laws relating to vehicle manufacture and modification such
as lights, brakes and axle loads must be met as well as State

Manitowoc National Crane 500E2 Specifications

General

Brand	Manitowoc
Model	National Crane 500E2
Category	Construction Equipment
Language	English