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Mercury MERCRUISER - Transmission Removal

Mercury MERCRUISER
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8. Install the new O‑rings and filter element.
a - Filter element
b - Cover
c - O‑rings
NOTICE
Improper installation of the transmission fluid filter assembly may cause the fluid to foam or leak out, resulting in decreased
efficiency and damage to the transmission. Properly seat the transmission fluid filter during installation.
9. Install the fluid filter assembly in the transmission cavity by turning it clockwise and pushing at the same time.
10. Using a 6‑mm Allen wrench, turn the filter assembly nut clockwise to tighten. Tighten the filter assembly nut to
specification.
a - Fluid filter assembly
b - Assembly nut
Description Nm lb‑in. lb‑ft
Filter assembly nut 5‑8 48‑72
11.
Fill the transmission to the proper level with the specified fluid. Refer to Filling.
Transmission Removal
!
WARNING
Performing service or maintenance without first disconnecting the battery can cause product damage, personal injury, or
death due to fire, explosion, electrical shock, or unexpected engine starting. Always disconnect the battery cables from the
battery before maintaining, servicing, installing, or removing engine or drive components.
NOTICE
Discharge of oil, coolant, or other engine/drive fluids into the environment is restricted by law. Use caution not to spill oil,
coolant, or other fluids into the environment when using or servicing your boat. Be aware of the local restrictions governing
the disposal or recycling of waste, and contain and dispose of fluids as required.
NOTE: The following procedure describes the removal of the transmission without removing the engine. If the engine must be
removed, refer to
Section 2C
.
1. Disconnect the battery cables from the battery. Be certain to disconnect the negative (–) cable first.
2. If required, drain the transmission fluid. Dispose of the fluid according to local regulations.
3. Disconnect the water hoses from the transmission fluid cooler.
NOTE: The fluid cooler should be removed with the transmission.
4. On non‑DTS transmissions:
b
a
13167
a
b
c
b
13173
a
ZF/45C, 45IV, 63A, 65IV Transmissions
90-8M0099748 eng DECEMBER 2015 © 2016 Mercury Marine Page 9A-13

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