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Mercury MERCRUISER - Preparation; Torque Specifications

Mercury MERCRUISER
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Flushing Kit 91‑849996T 1
9195
Use for flushing gearcases with low water inlets.
Torque Specifications
NOTE: Securely tighten all fasteners not listed below.
Description Nm lb‑in. lb‑ft
Speedometer pickup barb fitting 1.5 13.5
Power steering hydraulic hose fittings 34 25
Power trim pump hose fittings 14 123.9
Rear engine mounts 47 34.7
Steering cable coupler nut 47 34.7
Pivot bolts 34 25
Water inlet block‑off screws 5 44.3
Trim cylinder bolt 23 17
Trim cylinder end cap 61 45
Seawater inlet nut 47 34.7
Exhaust tube clamps 4 35.4
Hose clamps 4 35.4
Mounting clip screw 12 106.2
Fuel line connectors 23 17
Battery stud 9 79.6
Flame arrestor clamp nut 4 35.4
Preparation
1. Connect the battery cables to the engine. Observe the following:
a. Ensure that the grounding stud and hot stud terminal are free of paint or any other material that could cause a poor
electrical connection.
b. Install the battery positive (+) cable directly to the hot stud.
c. Install the negative (–) battery cable to the ground stud on the flywheel housing.
d. After the battery cables are connected, apply a thin coat of Liquid Neoprene to the terminals.
Description
Nm lb‑in. lb‑ft
Battery stud 9.5 84
Tube Ref No. Description Where Used Part No.
25
Liquid Neoprene Battery terminals 92- 25711 3
e. Slide the rubber boot over the positive (+) terminal after making the connection.
2. Temporarily lay the battery cables over the top of the engine to prevent interference during installation.
Installation
90-8M0099748 eng DECEMBER 2015 © 2016 Mercury Marine Page 2B-3

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