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Mercury MERCRUISER Service Manual

Mercury MERCRUISER
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b. Coat the neutral start switch and temperature switch connections with Liquid Neoprene.
a - Fluid temperature switch
b - Neutral start switch
c - Transmission fluid cooler hose fitting
Tube Ref No. Description Where Used Part No.
25
Liquid Neoprene Neutral start switch and temperature switch connections 92- 25711 3
13. For DTS transmissions:
a. Connect the transmission harness to the shift solenoids and pressure transducers. Connect and route the
transmission harness as it was prior to removal.
a - Harness connections for "A" side shift solenoid and pressure transducer
b - Harness connections for "B" side shift solenoid and pressure transducer
b. Connect the transmission fluid temperature switch wiring connector.
a - Wire connections
b - Fluid temperature switch
14.
Check engine final alignment. Refer to Section 2B ‑ Final Engine Alignment.
IMPORTANT: All coupler bolts must be Metric Grade 10.9 (SAE Grade 8) or better, with a shoulder—grip length long
enough to pass through the face mating plane of couplers.
15. After final engine and coupler alignment has been properly set—with the boat in the water, connect the propeller shaft
coupler to the transmission output flange with bolts, lockwashers, and nuts. Tighten the bolts to the specified torque.
a
b
20096
c
39445
a
b
a
b
b
a
50204
ZF/45C, 45IV, 63A, 65IV Transmissions
90-8M0099748 eng DECEMBER 2015 Ā© 2016 Mercury Marine Page 9A-15

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Mercury MERCRUISER Specifications

General IconGeneral
Number of Cylinders4, 6, 8
Engine TypeInboard/Outboard (Sterndrive)
Fuel TypeGasoline
AspirationNaturally Aspirated
Cooling SystemWater Cooled
WeightVaries by model
Cylinder ConfigurationInline
Displacement Range3.0L-8.2L

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